FABRICATION AND WEAR BEHAVIOR OF PEC/N HARDENED LAYER ON PURE IRON

Author(s):  
XIAOYUE JIN ◽  
LIN CHEN ◽  
KEJIAN WEI ◽  
RUIHONG LIU ◽  
JIAHAO YU ◽  
...  

In this paper, the antifriction carbonitriding (PEC/N) layers were prepared on pure iron by cathodic plasma electrolytic treatment (PET) in glycerin and carbamide aqueous solution under 360[Formula: see text]V for 1, 3 and 10[Formula: see text]min. Influence of discharge time on morphology, structure, surface roughness and microhardness of PEC/N layer was analyzed. The tribological performance of the PEC/N layer, growth mechanism and diffusion process during PEC/N treatment was investigated. The thickness of the PEC/N layer grew to 48[Formula: see text][Formula: see text]m for 10[Formula: see text]min treatment and the growth of the saturation layer met the parabolic law. The highest microhardness of the surface was up to 811 HV, which was 5 times of that of iron substrate. The PEC/N layer consisted of [Formula: see text]-Fe, Fe[Formula: see text]N, Fe4N, Fe3C, Fe5C2 phases and a little FeO phase. The wear rate of the PEC/N layer reduced by five-sixes comparing with the iron substrate and the surface of the wear track was much smoother. The temperature close to the surface during PEC/N fitted by the tested temperature values inside the sample was 801∘C (1074[Formula: see text]K), and the combination diffusion rate of C and N into pure iron during PET at 360[Formula: see text]V reached [Formula: see text][Formula: see text]m2/s. The electron temperature fluctuates between 3000[Formula: see text]K and 8000[Formula: see text]K. The antifriction PEC/N layer displayed a very good wear resistance and the higher diffusion rate makes plasma electrolytic carbonitriding a very effective technique for surface modification of pure iron.

2017 ◽  
Vol 24 (02) ◽  
pp. 1750016 ◽  
Author(s):  
XIAOYUE JIN ◽  
JIE WU ◽  
BIN WANG ◽  
XUAN YANG ◽  
LIN CHEN ◽  
...  

The plasma electrolytic borocarbonitriding (PEB/C/N) process on pure iron was carried out in 25% borax solution with glycerine and carbamide additives under different discharge time at 360[Formula: see text]V. The morphology and structure of PEB/C/N hardened layers were analyzed by SEM and XRD. The hardness profiles of hardened layers were measured by microhardness test. Corrosion behavior of PEB/C/N layers was evaluated by potentiodynamic polarization and electrochemical impedance spectroscopy (EIS). Their wear performance was carried out using a pin-disc friction and wear tester under dry sliding test. The PEB/C/N samples mainly consisted of [Formula: see text]-Fe, Fe2B, Fe3C, FeN, FeB, Fe2O3 and Fe4N phases, and the Fe2B phase was the dominant phase in the boride layer. It was found that the thickness of boride layer increased with the discharge time and reached 14[Formula: see text][Formula: see text]m after 60[Formula: see text]min treatment. The microhardness of the boride layer was up to 2100[Formula: see text]HV, which was much higher than that of the bare pure iron (about 150[Formula: see text]HV). After PEB/C/N treatment, the corrosion resistance of pure iron was slightly improved. The friction coefficient of PEB/C/N treated pure iron decreased to 0.129 from 0.556 of pure iron substrate. The wear rate of the PEB/C/N layer after 60[Formula: see text]min under dry sliding against ZrO2 ball was only 1/10 of that of the bare pure iron. The PEB/C/N treatment is an effective way to improve the wear behavior of pure iron.


1983 ◽  
Vol 27 ◽  
Author(s):  
R. Martinella ◽  
G. Chevallard ◽  
C. Tosello

ABSTRACTMechanically polished Ti6Al4V samples were implanted with 100 key nitrogen ions to a fluence of 5.1017 ions/cm2 at two different bulk tenneratures: 370°C and 470°C. Wear tests were carried out with a reciprocating slidina tribotester. Structural modifications and wear morphologies were studied by TEM and SEM. 370°C implanted sample showed the same wear behavior as unimplanted ones, while 470°C implanted sample showed better wear resistance because of a TiN hardened layer. Correlations- between microstructural modifications, wear behavior and mechanisms are reported: results agree with the delamination theory. Comparison with ion- and gas-nitrided samples are presented.


Vacuum ◽  
2019 ◽  
Vol 159 ◽  
pp. 228-234 ◽  
Author(s):  
Zhikai Liu ◽  
Qiu Sun ◽  
Ying Song ◽  
Hairui Wang ◽  
Xiangqun Chen ◽  
...  

2018 ◽  
Vol 141 (3) ◽  
Author(s):  
Mahsa Ebrahimi ◽  
Abbas Zarei-Hanzaki ◽  
A. H. Shafieizad ◽  
Michaela Šlapáková ◽  
Parya Teymoory

The present work was primarily conducted to study the wear behavior of as-received and severely deformed Al-15%Mg2Si in situ composites. The severe plastic deformation was applied using accumulative back extrusion (ABE) technique (one and three passes). The continuous dynamic recrystallization (CDRX) was recognized as the main strain accommodation and grain refinement mechanism within aluminum matrix during ABE cycles. To investigate the wear properties of the processed material, the dry sliding wear tests were carried out on both the as-received and processed samples under normal load of 10 and 20 N at room temperature, 100 °C, and 200 °C. The results indicated a better wear resistance of processed specimens in comparison to the as-received ones at room temperature. In addition, the wear performance was improved as the ABE pass numbers increased. These were related to the presence of oxide tribolayer. At 100 °C, the as-received material exhibited a better wear performance compared to the processed material; this was attributed to the formation of a work-hardened layer on the worn surface. At 200 °C, both the as-received and processed composites experienced a severe wear condition. In general, elevating the temperature changed the dominant wear mechanism from oxidation and delamination at room temperature to severe adhesion and plastic deformation at 200 °C.


2016 ◽  
Vol 11 (13) ◽  
pp. 135-146 ◽  
Author(s):  
Manuel Hernandez Ernesto ◽  
Antonio Otero Jose ◽  
Jimenez Antonio ◽  
Dario Santiago Ruben ◽  
Martinez Raul ◽  
...  

Materials ◽  
2018 ◽  
Vol 11 (10) ◽  
pp. 1962 ◽  
Author(s):  
Shaoqing Wang ◽  
Faqin Xie ◽  
Xiangqing Wu ◽  
Jixiang An

In order to study the effect of duty cycle during the cathodic plasma electrolytic deposition (CPED) process, Al2O3 ceramic coatings were fabricated via the CPED technique on prepared TiAl alloy in an Al(NO3)3 electrolyte with different duty cycles. Microstructure, morphology, and chemical compositions of coatings were analyzed by scanning electron microscopy (SEM), energy-dispersive spectroscopy (EDS), transmission electron microscopy (TEM), and X-ray diffraction (XRD). The mechanical properties, such as thickness, hardness, and binding strength, were also characterized, and heat-resistance and wear-resistance tested. The results indicated that duty cycle mainly affected the relative crystallinity of CPED coatings. As the duty cycle increased, the crystallinity of CPED coatings increased, the content of Al(OH)3 and γ-Al2O3 decreased, and the content of α-Al2O3 increased. The thickness and bonding strength both increased firstly and then decreased, while hardness increased as duty cycle increased. Heat-resistance and wear-resistance of TiAl alloy with CPED coating was highly improved compared to that of TiAl alloy substrate without CPED coating.


2010 ◽  
Vol 297-301 ◽  
pp. 1354-1361
Author(s):  
Hisao Fujikawa

The effect of different carbonitride forming elements on the oxidation performance of a 17Cr steel has been investigated. Whilst C and N are shown to have deleterious effects on the formation of protective oxides on unstabilised steel, a relationship has been found between the strength of the carbonitride former and the relative improvement in the oxidation performance. Furthermore, the appearance of the austenite phase has harmful influence on the oxidation resistance of the ferritic steel because the diffusion rate of Cr, Fe and so on is much slower in the austenitic structure than in the ferritic structure. The improvement is the most pronounced when the stabilizing element is Zr. The formation of the scale observed using transmission electron microscopy has been shown to be strongly controlled by the inward diffusion of the oxidant.


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