scholarly journals Next Generation Orthopaedic Implants by Additive Manufacturing Using Electron Beam Melting

2012 ◽  
Vol 2012 ◽  
pp. 1-14 ◽  
Author(s):  
Lawrence E. Murr ◽  
Sara M. Gaytan ◽  
Edwin Martinez ◽  
Frank Medina ◽  
Ryan B. Wicker
Keyword(s):  
Mechanical Properties ◽  
Electron Beam ◽  
Additive Manufacturing ◽  
Electron Beam Melting ◽  
Stress Shielding ◽  
Bone Cell ◽  
Cellular Structures ◽  
Patient Specific ◽  
Porous Structures ◽  
Orthopaedic Implants

This paper presents some examples of knee and hip implant components containing porous structures and fabricated in monolithic forms utilizing electron beam melting (EBM). In addition, utilizing stiffness or relative stiffness versus relative density design plots for open-cellular structures (mesh and foam components) of Ti-6Al-4V and Co-29Cr-6Mo alloy fabricated by EBM, it is demonstrated that stiffness-compatible implants can be fabricated for optimal stress shielding for bone regimes as well as bone cell ingrowth. Implications for the fabrication of patient-specific, monolithic, multifunctional orthopaedic implants using EBM are described along with microstructures and mechanical properties characteristic of both Ti-6Al-4V and Co-29Cr-6Mo alloy prototypes, including both solid and open-cellular prototypes manufactured by additive manufacturing (AM) using EBM.

scholarly journals Directionally-Dependent Mechanical Properties of Ti6Al4V Manufactured by Electron Beam Melting (EBM) and Selective Laser Melting (SLM)

Materials ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3603
Author(s):  
Tim Pasang ◽  
Benny Tavlovich ◽  
Omry Yannay ◽  
Ben Jakson ◽  
Mike Fry ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Surface Roughness ◽  
Tensile Strength ◽  
Electron Beam ◽  
Additive Manufacturing ◽  
Selective Laser Melting ◽  
Electron Beam Melting ◽  
Rolling Direction ◽  
Laser Melting ◽  
Plate Rolling

An investigation of mechanical properties of Ti6Al4V produced by additive manufacturing (AM) in the as-printed condition have been conducted and compared with wrought alloys. The AM samples were built by Selective Laser Melting (SLM) and Electron Beam Melting (EBM) in 0°, 45° and 90°—relative to horizontal direction. Similarly, the wrought samples were also cut and tested in the same directions relative to the plate rolling direction. The microstructures of the samples were significantly different on all samples. α′ martensite was observed on the SLM, acicular α on EBM and combination of both on the wrought alloy. EBM samples had higher surface roughness (Ra) compared with both SLM and wrought alloy. SLM samples were comparatively harder than wrought alloy and EBM. Tensile strength of the wrought alloy was higher in all directions except for 45°, where SLM samples showed higher strength than both EBM and wrought alloy on that direction. The ductility of the wrought alloy was consistently higher than both SLM and EBM indicated by clear necking feature on the wrought alloy samples. Dimples were observed on all fracture surfaces.

Effect of Casting and Additive Manufacturing on the Microstructure and Mechanical Property of Al-Cu Composites

2020 ◽  
Vol 993 ◽  
pp. 718-722
Author(s):  
Shuang Lei ◽  
Ya Qi Deng ◽  
Xian Feng Li ◽  
Liang Wu ◽  
Yan Chi Chen
Keyword(s):  
Mechanical Properties ◽  
Electron Beam ◽  
Additive Manufacturing ◽  
Electron Beam Melting ◽  
High Hardness ◽  
Metal Transfer ◽  
Heat Sources ◽  
Cold Metal Transfer ◽  
Cold Metal ◽  
Microstructure And Mechanical Property

The TiB2 reinforced Al-5Cu composites was manufactured by additive manufacturing with two kind of heat sources, i.e., cold metal transfer (CMT) and electron beam melting (EBM). The TiB2 particles were in nano-sized with some submicron-sized particle clusters , and their morphologies were round and near round without sharp angles. It was found that the introduce of TiB2 particles improved the mechanical properties of Al-5Cu alloy obviously. The results demonstrated that both the additive manufacturing methods of cold metal transfer (CMT) and electron beam melting (EBM) could improve the microstructure of the composites significantely. Compared with the traditional casting, Al-5Cu alloy the grain sizes of the TiB2 reinforced Al-5Cu composites decreased from larger than 100 μm to 40 μm with CMT process and 25 μm with EBM process. The hardness of the TiB2 reinforced Al-5Cu composites with EBM after heat treatment could be reached to 153 HV10. The refined grains and high hardness of the TiB2 reinforced Al-5Cu composites with EBM additive manufacturing technique verified that AM technology is a promising way to optimize the microstructure and mechanical properties of Al-Cu composites.

scholarly journals Microstructure and Mechanical Properties of Ti-6Al-4V Fabricated by Electron Beam Melting

Crystals ◽  
2020 ◽  
Vol 10 (11) ◽  
pp. 972
Author(s):  
Jiangtao Ran ◽  
Fengchun Jiang ◽  
Xiaojing Sun ◽  
Zhuo Chen ◽  
Cao Tian ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Electron Beam ◽  
Additive Manufacturing ◽  
Yield Strength ◽  
Electron Beam Melting ◽  
High Performance ◽  
Biomedical Application ◽  
Basic Research ◽  
Element Enrichment ◽  
Net Shaping

Electron beam melting technique is a kind of near-net shaping, environmentally friendly metal additive manufacturing technique, which can form high-performance metal parts with complex shapes. It has been widely applied in the aerospace industry, biomedical application, automobile manufacturing, and other fields. Ti-6Al-4V is the most widely researched and applied alloy in the additive manufacturing field, but its microstructure is diverse, and its mechanical properties vary greatly. In this study, the effect of process parameters on the microstructure and the resulting mechanical properties of Ti-6Al-4V alloy was researched. The results show that the yield strength of Ti-6Al-4V alloy with a bimodal microstructure is higher than those with a basketweave microstructure. Energy dispersion spectrum (EDS) line scan and area scan results show that there is no element enrichment for the specimens with the highest yield strength. A speed factor of less than 40 is a must for obtaining relatively dense Ti-6Al-4V parts built with electron beam melting. We have done basic research for the subsequent manufacturing of complex shape parts, which is helpful to promote the application of electron beam melting technology in the aerospace field.

scholarly journals Tailoring Microstructure and Mechanical Properties of Additively-Manufactured Ti6Al4V Using Post Processing

Materials ◽  
2021 ◽  
Vol 14 (3) ◽  
pp. 658
Author(s):  
Yaron Itay Ganor ◽  
Eitan Tiferet ◽  
Sven C. Vogel ◽  
Donald W. Brown ◽  
Michael Chonin ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Electron Beam ◽  
Fatigue Resistance ◽  
Electron Beam Melting ◽  
High Reliability ◽  
National Laboratory ◽  
Post Processing ◽  
Proof Stress ◽  
Β Phase ◽  
Microstructure And Mechanical Properties

Additively-manufactured Ti-6Al-4V (Ti64) exhibits high strength but in some cases inferior elongation to those of conventionally manufactured materials. Post-processing of additively manufactured Ti64 components is investigated to modify the mechanical properties for specific applications while still utilizing the benefits of the additive manufacturing process. The mechanical properties and fatigue resistance of Ti64 samples made by electron beam melting were tested in the as-built state. Several heat treatments (up to 1000 °C) were performed to study their effect on the microstructure and mechanical properties. Phase content during heating was tested with high reliability by neutron diffraction at Los Alamos National Laboratory. Two different hot isostatic pressings (HIP) cycles were tested, one at low temperature (780 °C), the other is at the standard temperature (920 °C). The results show that lowering the HIP holding temperature retains the fine microstructure (~1% β phase) and the 0.2% proof stress of the as-built samples (1038 MPa), but gives rise to higher elongation (~14%) and better fatigue life. The material subjected to a higher HIP temperature had a coarser microstructure, more residual β phase (~2% difference), displayed slightly lower Vickers hardness (~15 HV10N), 0.2% proof stress (~60 MPa) and ultimate stresses (~40 MPa) than the material HIP’ed at 780 °C, but had superior elongation (~6%) and fatigue resistance. Heat treatment at 1000 °C entirely altered the microstructure (~7% β phase), yield elongation of 13.7% but decrease the 0.2% proof-stress to 927 MPa. The results of the HIP at 780 °C imply it would be beneficial to lower the standard ASTM HIP temperature for Ti6Al4V additively manufactured by electron beam melting.

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