scholarly journals Design, Analysis, and Experimental Evaluation of a Double Coil Magnetorheological Fluid Damper

2016 ◽  
Vol 2016 ◽  
pp. 1-12 ◽  
Author(s):  
Guoliang Hu ◽  
Fengshuo Liu ◽  
Zheng Xie ◽  
Ming Xu
Keyword(s):  
Dynamic Range ◽  
Parametric Design ◽  
Mr Damper ◽  
Optimization Procedure ◽  
Experimental Tests ◽  
Element Model ◽  
Reverse Direction ◽  
Semiactive Control ◽  
Damping Force ◽  
Mr Dampers

A magnetorheological (MR) damper is one of the most advanced devices used in a semiactive control system to mitigate unwanted vibration because the damping force can be controlled by changing the viscosity of the internal magnetorheological (MR) fluids. This study proposes a typical double coil MR damper where the damping force and dynamic range were derived from a quasistatic model based on the Bingham model of MR fluid. A finite element model was built to study the performance of this double coil MR damper by investigating seven different piston configurations, including the numbers and shapes of their chamfered ends. The objective function of an optimization problem was proposed and then an optimization procedure was constructed using the ANSYS parametric design language (APDL) to obtain the optimal damping performance of a double coil MR damper. Furthermore, experimental tests were also carried out, and the effects of the same direction and reverse direction of the currents on the damping forces were also analyzed. The relevant results of this analysis can easily be extended to the design of other types of MR dampers.

scholarly journals Design and Multiobjective Optimization of Magnetorheological Damper considering the Consistency of Magnetic Flux Density

2020 ◽  
Vol 2020 ◽  
pp. 1-12 ◽  
Author(s):  
Zhizhen Dong ◽  
Zhimin Feng ◽  
Yuehua Chen ◽  
Kefan Yu ◽  
Gang Zhang
Keyword(s):  
Magnetic Flux ◽  
Multiobjective Optimization ◽  
Flux Density ◽  
Optimization Design ◽  
Dynamic Range ◽  
Mr Damper ◽  
Magnetorheological Damper ◽  
Magnetic Flux Density ◽  
Damping Force ◽  
Mr Dampers

The consistency of magnetic flux density of damping gap (CMDG) represents the balancing magnetic flux density in each damping gap of magnetorheological (MR) dampers. It can make influences on the performances of MR dampers and the accuracy of relevant objective functions. In order to improve the mechanical performances of the MR damper with a two-stage coil, the function for calculating CMDG needs to be found. By establishing an equivalent magnetic circuit model of the MR damper, the CMDG function is derived. Then, the multiobjective optimization function and the working flow of optimal design are presented by combining the parallel-plate model of the MR damper with the function posed before. Taking the damping force, the dynamic range, the response time, and the CMDG as the optimization objective, and the external geometric dimensions of the SG-MRD60 damper as the bound variable, this paper optimizes the internal geometric dimensions of MR damper by using a NSGA-III algorithm on the PlatEMO platform. The results show that the obtained scheme in Pareto-optimal solutions has existed with better performance than that of SG-MRD60 scheme. According to the results of the finite element analysis, the multiobjective optimization design including the CMDG function can improve the uniformity of magnetic flux density of the MR damper in damping gap, which meets the requirements of manufacture and application.

Design and Performance Verification of Variable Dampers Using MR Fluid

2003 ◽  
Author(s):  
Toshihiko Shiraishi ◽  
Tomoya Sakuma ◽  
Shin Morishita
Keyword(s):  
Dynamic Range ◽  
Mr Damper ◽  
Experimental Result ◽  
Damping Force ◽  
Mr Fluid ◽  
Mr Dampers ◽  
Piston Speed ◽  
Analytical Result ◽  
And Performance ◽  
Good Agreement

Two typical types of MR damper were proposed, where the orifice for MR fluid was designed to place between the piston and the cylinder in one type, and to place on the piston in the other type. In the former design, MR fluid was expected to be subjected to shear flow in the orifice, and subjected to Poiseuille flow in the latter design. The damping force of MR dampers was experimentally measured under various conditions of piston speed, piston amplitude and applied electric current to the magnetic coil. The experimental results showed that the maximum damping force were almost the same in both types of damper under the same conditions, except for case under very little amplitude. It was also shown that typical characteristics of MR damper depended on the clearance of orifice and air volume in MR dampers, and the optimal design for the dynamic range of damping force existed in relation to the clearance of orifice. The experimental result of the damping force of these dampers showed good agreement with the analytical result.

Heating of Long-Stroke Magnetorheological Fluid Damper

2013 ◽  
Author(s):  
Jiajia Zheng ◽  
Zhaochun Li ◽  
Jiong Wang
Keyword(s):  
Temperature Increase ◽  
Dynamic Range ◽  
Mr Damper ◽  
High Dynamic Range ◽  
Damping Force ◽  
Mr Dampers ◽  
Piston Head ◽  
Fluid Dampers ◽  
Energy Dissipating Device ◽  
Long Stroke

Magnetorhelogical (MR) dampers are gradually used in military devices for shock isolation and civil structures for suppressing earthquake-induced shaking and wind-induced vibrations because of their mechanical simplicity, high dynamic range, low power requirements, large force capacity and robustness. Since MR fluid dampers are energy-dissipating device, the issues of heat generation and dissipation is important. In this study, phenomenon of viscous heating and consequent temperature increase in a long-stroke MR damper are presented. In addition, a theoretical model is developed which predicts the temperature increase in the long-stroke MR damper. This model is solved numerically and a new coupling method was proposed to analyze the electromagnetic-thermal coupling problem on the basis of the mechanism of coupled field. Aim at the high frequency of piston head moving back and forth, as well as the changing current, the simulation model is established. The results show that the temperature effect on the damping force is significant and provide a theoretical basis and calculation method for the design and analysis of long-stroke MR damper.

Damping characteristics of a magneto-rheological damper with dual independent controllable ducts

2021 ◽  
pp. 1045389X2110188
Author(s):  
Jianqiang Yu ◽  
Xiaomin Dong ◽  
Tao Wang ◽  
Zhengmu Zhou ◽  
Yaqin Zhou
Keyword(s):  
Dynamic Range ◽  
Fluid Flows ◽  
Mr Damper ◽  
Viscous Damping ◽  
The Novel ◽  
The Finite Element Method ◽  
Damping Force ◽  
Damping Characteristics ◽  
Magneto Rheological ◽  
The Mathematical Model

This paper presents the damping characteristics of a linear magneto-rheological (MR) damper with dual controllable ducts based on numerical and experimental analysis. The novel MR damper consisting of a dual-rod cylinder system and a MR valve is used to reduce the influences of viscous damping force and improve dynamic range. Driven by the dual-rod cylinder system, MR fluid flows in the MR valve. The pressure drop of the MR valve with dual independent controllable ducts can be controlled by tuning the current of two independent coils. Based on the mathematical model and the finite element method, the damping characteristics of the MR damper is simulated. A prototype is designed and tested on MTS machine to evaluate its damping characteristics. The results show that the working states and damping force of the MR damper can be controlled by the two independent coils.

scholarly journals Design and multi-physics optimization of a novel magnetorheological damper with a variable resistance gap

2016 ◽  
Vol 231 (17) ◽  
pp. 3152-3168 ◽  
Author(s):  
Jiajia Zheng ◽  
Yancheng Li ◽  
Jiong Wang
Keyword(s):  
Optimization Problem ◽  
Dynamic Range ◽  
Mr Damper ◽  
Magnetorheological Damper ◽  
Voltage Source ◽  
Damping Force ◽  
Variable Resistance ◽  
Design Variables ◽  
Electromagnetic Coils ◽  
Vibration Performance

This paper presents the design and multi-physics optimization of a novel multi-coil magnetorheological (MR) damper with a variable resistance gap (VRG-MMD). Enabling four electromagnetic coils (EMs) with individual exciting currents, a simplified magnetic equivalent circuit was presented and the magnetic flux generated by each voltage source passing through each active gap was calculated as vector operations. To design the optimal geometry of the VRG-MMD, the multi-physics optimization problem including electromagnetics and fluid dynamics has been formulated as a multi-objective function with weighting ratios among total damping force, dynamic range, and inductive time constant. Based on the selected design variables (DVs), six cases with different weighting ratios were optimized using Bound Optimization BY Quadratic Approximation (BOBYQA) technique. Finally, the vibration performance of the optimal VRG-MMD subjected to sinusoidal and triangle displacement excitations was compared to that of the typical multi-coil MR damper.

Magnetorheological damper behaviour in accordance with flow mode

2018 ◽  
Vol 84 (2) ◽  
pp. 21101
Author(s):  
Joanes Berasategui ◽  
Ainara Gomez ◽  
Manex Martinez-Agirre ◽  
Maria Jesus Elejabarrieta ◽  
M. Mounir Bou-Ali
Keyword(s):  
Rheological Behaviour ◽  
Mr Damper ◽  
Experimental Tests ◽  
Magnetorheological Damper ◽  
Flow Mode ◽  
Main Design ◽  
Mr Dampers ◽  
Significant Parameter ◽  
Optimal Flow ◽  
Theoretical Results

The objective of this article is to determine the optimal flow mode in an MR damper to maximize its performance. Flow mode is one of the main design issues in an MR damper, as it determines the velocity profile and the pressure drop across the gap. In this research, two MR dampers were designed and manufactured with two flow modes: valve and mixed. The response of these two dampers was compared experimentally. Additionally, the experimental tests were correlated by theoretical results that were obtained considering the rheological behaviour of the MR fluid, the shear stress distribution in the gap, and the damper movement. Interestingly, the obtained results suggest that flow mode is not a significant parameter for determining the behaviour of a MR damper.

Comparative Study of Magnetorheological Damper Models for Force Tracking

2015 ◽  
Author(s):  
Anria Strydom ◽  
Werner Scholtz ◽  
Schalk Els
Keyword(s):  
Computational Efficiency ◽  
Ride Comfort ◽  
Mr Damper ◽  
Magnetorheological Damper ◽  
Damping Force ◽  
Suspension Systems ◽  
Mr Dampers ◽  
Damping Characteristics ◽  
Force Tracking ◽  
Control Application

Magnetorheological (MR) dampers are controllable semi-active dampers capable of providing a range of continuous damping settings. MR dampers are often incorporated in suspension systems of vehicles where conflicting damping characteristics are required for favorable ride comfort and handling behavior. For control applications the damper controller determines the required damper current in order to track the desired damping force, often by using a suitable MR damper model. In order to utilise the fast switching time capability of MR dampers, a model that can be used to directly calculate damper current is desired. Unfortunately few such models exist and other methods, which often negatively affect the computational efficiency of the model, need to be used when implementing these models. In this paper a selection of MR damper models are developed and evaluated for both accuracy and computational efficiency while tracking a desired damping force. The Kwok model is identified as a suitable candidate for the intended suspension control application.

scholarly journals Flow Mode Magnetorheological Dampers with an Eccentric Gap

2014 ◽  
Vol 6 ◽  
pp. 931683 ◽  
Author(s):  
Young-Tai Choi ◽  
Norman M. Wereley
Keyword(s):  
Constitutive Model ◽  
Mr Damper ◽  
Flow Mode ◽  
Rectangular Duct ◽  
Damping Force ◽  
Bingham Plastic ◽  
Mr Dampers ◽  
Annular Gap ◽  
Field Dependent ◽  
Viscous Field

This paper analyzes flow mode magnetorheological (MR) dampers with an eccentric annular gap (i.e., a nonuniform annular gap). To this end, an MR damper analysis for an eccentric annular gap is constructed based on approximating the eccentric annular gap using a rectangular duct with a variable gap, as well as a Bingham-plastic constitutive model of the MR fluid. Performance of flow mode MR dampers with an eccentric gap was assessed analytically using both field-dependent damping force and damping coefficient, which is the ratio of equivalent viscous field-on damping to field-off damping. In addition, damper capabilities of flow mode MR dampers with an eccentric gap were compared to a concentric gap (i.e., uniform annular gap).

Passenger Comfort Analysis in an Automotive Considering a Magneto-Rheological Damper based Suspension

2017 ◽  
Vol 8 (4) ◽  
Author(s):  
R.B. Soujanya ◽  
D.D. Jebaseelan ◽  
S. Kannan
Keyword(s):  
Ride Comfort ◽  
Mr Damper ◽  
Nonlinear Behaviour ◽  
Passive Damping ◽  
Damping Force ◽  
The Road ◽  
Mr Dampers ◽  
Moving Vehicles ◽  
Magneto Rheological ◽  
Multi Body

Passenger’s comfort in moving vehicles depends on the quality of the ride. The major cause of discomfort is the vibration transmitted to passengers due to the road irregularities. For a comfortable ride on a vehicle, vibration must stay within prescribed standards. In the present work, an attempt was made to show that, the vibrations can be limited with the use of Magneto-rheological (MR) dampers for varying road profiles than the passive damping methods. MR dampers are semi-active control devices that use MR fluids to produce controllable damping force as they are known to exhibit nonlinear behaviour. Multi body dynamic studies were done to study the response of the system using a quarter car model. In this paper, passive damping (viscous damping) was considered at natural frequency of 1.012Hz, the response of damping was observed after 10s and the acceleration was found to be 6m/s2. When MR damper is employed as the magnetic force increases, the response of the damping was better than the passive damping, at 1.2A it comes down to 0.55m/s2, and the vibration gets dampened after 1.75s. Hence, from this study it is concluded that the MR damper can be employed in automobile for better ride comfort.

Optimal Magnetorheological Damper Configuration Using the Taguchi Experimental Design Method

2013 ◽  
Vol 135 (8) ◽  
Author(s):  
Zekeriya Parlak ◽  
Tahsin Engin ◽  
İsmail Şahin
Keyword(s):  
Experimental Design ◽  
Dynamic Range ◽  
Design Method ◽  
Mr Damper ◽  
Fast Response ◽  
Magnetorheological Damper ◽  
Taguchi Experimental Design ◽  
Mr Dampers ◽  
Experimental Design Method ◽  
Variable Damping

Magnetorheological (MR) dampers have attracted the interest of suspension designers and researchers because of their variable damping feature, mechanical simplicity, robustness, low power consumption and fast response. This study deals with the optimal configuration of an MR damper using the Taguchi experimental design approach. The optimal solutions of the MR damper are evaluated for the maximum dynamic range and the maximum damper force separately. The MR dampers are constrained in a cylindrical container defined by radius and height. The optimal damper configurations obtained from this study are fabricated and tested for verification. The verification tests show that the dampers provide the specified damper force and dynamic range.

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