scholarly journals Modeling and Analysis of a Hydraulic Energy-Harvesting Shock Absorber

2020 ◽  
Vol 2020 ◽  
pp. 1-11 ◽  
Author(s):  
Zhifei Wu ◽  
Guangzhao Xu
Keyword(s):  
Energy Harvesting ◽  
External Load ◽  
Energy Recovery ◽  
Shock Absorber ◽  
Load Resistance ◽  
Hydraulic Motor ◽  
Damping Force ◽  
Modeling And Analysis ◽  
Unidirectional Flow ◽  
Energy Dissipated

This paper proposes a hydraulic energy-harvesting shock absorber prototype, which realizes energy harvesting of the vibration energy dissipated by the automobile suspension system. The structural design of the proposed shock absorber ensures that the unidirectional flow of oil drives the hydraulic motor to generate electricity while obtaining an asymmetrical extension/compression damping force. A mathematical model of the energy-harvesting shock absorber is established, and the simulation results indicate that the damping force can be controlled by varying the load resistance of the feed module, thus adjusting the required damping force ratio of the compression and recovery strokes. By adjusting the external load, the target indicator performance of the shock absorber is achieved while obtaining the required energy recovery power. A series of experiments are conducted on the prototype to verify the validity of the damping characteristics and the energy recovery efficiency as well as to analyze the effect of external load and excitation speed on these characteristics.

scholarly journals Analysis of Damping Characteristics of a Hydraulic Shock Absorber

2021 ◽  
Vol 2021 ◽  
pp. 1-10
Author(s):  
Zhifei Wu ◽  
Guangzhao Xu ◽  
Hongwei Yang ◽  
Mingjie Li
Keyword(s):  
Shock Absorber ◽  
Check Valve ◽  
Line Length ◽  
Hydraulic Shock ◽  
Hydraulic Motor ◽  
Damping Force ◽  
Unidirectional Flow ◽  
Damping Characteristics ◽  
Hydraulic Shock Absorber ◽  
Inner Diameter

In the present study, a hydraulic shock absorber is proposed. Since the damper is mainly used in suspension energy recovery system, the damping characteristics of the damper under no-load state are studied in this paper. Structural design is conducted so that the unidirectional flow of the oil drives the hydraulic motor to generate electricity. Meanwhile, an asymmetrical extension/compression damping force is obtained. A mathematical model of the shock absorber is established, and the main characteristics of the inherent damping force are obtained. Based on the established model, effects of the accumulator volume, accumulator preinflation pressure, hydraulic motor displacement, check valve inner diameter, and spring stiffness, hydraulic line length and inner diameter on the indicator characteristics are analyzed. Moreover, a series of experiments are conducted on the designed damper to evaluate the characteristics of the inherent damping force and analyze the effect of the accumulator volume and preinflation pressure on the damping characteristics.

scholarly journals Study on an Energy-Harvesting Magnetorheological Damper System in Parallel Configuration for Lightweight Battery-Operated Automobiles

Vibration ◽  
2020 ◽  
Vol 3 (3) ◽  
pp. 162-173
Author(s):  
Urvesh Kabariya ◽  
Sagil James
Keyword(s):  
Energy Harvesting ◽  
Vibrational Energy ◽  
Clean Energy ◽  
Suspension System ◽  
Comfort Level ◽  
Magnetorheological Damper ◽  
Damping Force ◽  
Secondary Systems ◽  
Parallel Configuration ◽  
Energy Dissipated

Suspension dampers are extremely critical for modern automobiles for absorbing vibrational energy while in operation. For years now, the viscous passive damper has been dominant. However, there is a constant need to improve and revolutionize the damping technology to adapt to modern road conditions and for better performance. Controlled shock absorbers capable of adapting to uneven road profiles are required to meet this challenge and enhance the passenger comfort level. Among the many types of modern damping solutions, magnetorheological (MR) dampers have gained prominence, considering their damping force control capability, fast adjustable response, and low energy consumption. Advancements in energy-harvesting technologies allow for the regeneration of a portion of energy dissipated in automotive dampers. While the amount of regenerated energy is often insufficient for regular automobiles, it could prove to be vital to support lightweight battery-operated vehicles. In battery-operated vehicles, this regenerated energy can be used for powering several secondary systems, including lighting, heating, air conditioning, and so on. This research focuses on developing a hybrid smart suspension system that combines the MR damping technology along with an electromagnetic induction (EMI)-based energy-harvesting system for applications in lightweight battery-operated vehicles. The research involves the extensive designing, numerical simulation, fabrication, and testing of the proposed smart suspension system. The development of the proposed damping system would help advance the harvesting of clean energy and enhance the performance and affordability of future battery-operated vehicles.

scholarly journals A High-Efficiency Energy Harvesting By Using Hydraulic Electromagnetic Regenerative Shock Absorber

2020 ◽  
Author(s):  
Muhammad Yousaf Iqbal ◽  
Zhifei Wu ◽  
Khalid Mahmood
Keyword(s):  
Mathematical Model ◽  
Energy Harvesting ◽  
Shock Absorber ◽  
Mechanical Energy ◽  
Excitation Frequency ◽  
National Standard ◽  
Damping Force ◽  
Damping Characteristics ◽  
Simulation Results ◽  
Regenerative Shock Absorber

Abstract This article intends a hybrid energy harvesting shock absorber design which comprehends energy harvesting of automobile suspension vibration dissipation. A mathematical model of the energy harvesting prototype is established, and simulation results show that the dissipation energy can be recovered by varying the feed module, thereby got the damping forces ratio at different compression and extension stroke. The energy conversion from hydraulic energy to mechanical energy mainly then mechanical energy converted into electrical energy furthermore we can rechange our battery from this recovered energy. The advanced mathematical model and prototype proposed maximum ride comfort meanwhile recovered the suspension energy and fuel saving. This article shows the simulation results verifying it with prototype test results. The damping force of expansion stroke is higher than the damping force of compression stroke. The damping characteristics curves and speed characteristics curves verify the validity by simulation and prototyping damper at different amplitudes of off-road vehicles. The Hydraulic Electromagnetic Regenerative Shock Absorber (HESA) prototype characteristic is tested in which 65 watts recovered energy at 1.67 Hz excitation frequency. So, 14.65% maximum energy recovery efficiency got at 20 mm rod diameter and 8 cc/rev motor displacement. The damping characteristics of the HESA prototype examined and it has ideal performance as the standard requirements of the National Standard QC/T 491–1999.

Design and Analysis of Parallel Interconnection Hydraulic-Electric Energy-Harvesting Active Radial Steering Bogie System

2017 ◽  
Author(s):  
Lingshuai Meng ◽  
Lin Xu ◽  
Junyi Zou ◽  
Jia Mi ◽  
Sijing Guo
Keyword(s):  
Energy Harvesting ◽  
Energy Recovery ◽  
Shock Absorber ◽  
Waste Heat ◽  
Mechanical Vibration ◽  
Electric Energy ◽  
Average Energy ◽  
Vibration Energy ◽  
Vertical Acceleration ◽  
Power Module

With the increasing of the train load, the wheel-rail wear is worsening, the maintaining and replacing cycle is shortened enormously, the problem of replacing steel rail and wheel prematurely not only make the railway transportation cost increasing, but also affect the railway normal transportation. This paper proposes a novel type of active energy self-supply radial steering technology — the parallel interconnection hydraulic-electric energy-harvesting active radial steering bogie system. This system is a typical “machine – electric – hydraulic” coupling system, which includes parallel interconnection hydraulic-electric energy-harvesting suspension and active radial steering bogie, consisting of mechanical, electronic, hydraulic and control subsystems internally. In this system, the radial steering bogie is equipped with four HESA, and HESA can reuse the mechanical vibration energy which used to be transformed into waste heat by the shock absorber. In this system, the mechanical vibration energy is now used to drive power module of active radial steering bogie, so as to implement the train’s active radial steering without external power supply. This paper discusses the evolution of radial steering bogie in general, and introduces the structure and basic principle of the parallel interconnection electro-hydraulic energy-harvesting active radial steering bogie system. The system establishes a model of the parallel interconnection hydraulic-electric energy-harvesting shock absorber. The typical vertical irregularity of American track is established. In the paper, we research on the system’s damping performance and energy recovery performance through stimulation. Simulation results show that the maximum vertical acceleration of train body is reduced from 42.9% to 62.3%, and the average energy recovery power from the system increases from 217W to 1835W when the system works at the six levels of track irregularities.

Energy Harvesting Potential Comparison Study of a Novel Railway Vehicle Bogie System With the Hydraulic-Electromagnetic Energy-Regenerative Shock Absorber

2017 ◽  
Author(s):  
Jia Mi ◽  
Lin Xu ◽  
Sijing Guo ◽  
Lingshuai Meng ◽  
Mohamed A. A. Abdelkareem
Keyword(s):  
Energy Harvesting ◽  
Shock Absorber ◽  
Vibrational Energy ◽  
Suspension System ◽  
Railway Vehicle ◽  
Hydraulic Motor ◽  
Suspension Systems ◽  
Shock Absorbers ◽  
Harvesting Efficiency ◽  
Energy Harvesting Efficiency

With the development of high-speed rail technology, the interaction between wheel and track becomes more serious, which threatens the running stability, riding quality and safety of the vehicle. Due to the selected stiffness and damping parameters, conventional passive suspensions cannot fit in with the diverse conditions of the railway. Additionally, among these vibrations contains a large amount of energy, if this vibrational energy can be recycled and used for the active suspension to control, it will be a good solution compared to the conventional passive suspensions. Many energy-harvesting shock absorbers have been proposed in recent years, the most popular design is the electromagnetic harvester including linear electromagnetic shock absorbers, rotational electromagnetic shock absorbers, the mechanical motion rectifier (MMR), and the hydraulic electromagnetic energy-regenerative shock absorber (HESA). With different energy converting mechanisms, the complicated effects of the inertia and nonlinear damping behaviors will severely impact the vehicle dynamic performance such as the ride comfort and road handling. In the past few years, engineers and researchers have done relevant researches on HESA which have shown that it has good effects and proposed several suspension energy regeneration solutions for applying to car. This paper presents a novel application of HESA into a bogie system for railway vehicles comparing to the conventional suspension systems. HESA is composed of hydraulic cylinder, check valves, accumulators, hydraulic motor, generator, pipelines and so on. In HESA, the high-pressure oil which is produced by shock absorber reciprocation could be exported to drive the hydraulic motor, so as to drive the generator to generate electricity. In this way, HESA regenerate the mechanical vibrational energy that is otherwise dissipated by the traditional shock absorber as heat energy. Because the bogie has two sets of suspension systems, a dynamic model of bogie based on AMESim is established in order to clarify the influence of the dynamic characteristics effect and the energy harvesting efficiency when installing the HESA into different sets of the bogie. Then, set the HESA model into each suspension system of the bogie and input with the corresponding characteristic excitation, the influence of the dynamic characteristics and the energy harvesting efficiency are analyzed and compared. The simulation results show that the system can effectively reduce the vibration of the carriage, while maintaining good potential to recycle vibratory energy. Based on the results of the simulation, the relationships as well as differences between the first suspension system and second suspension system have been concluded, which are useful for the design of HESA-Bogie. Moreover, comparing the energy harvesting efficiency discrepancy between the two suspension systems, the potential of energy harvesting of a novel railway vehicle bogie system with HESA has been evaluated and then the best application department has been found, which indicates the theoretical feasibilities of the HESA-bogie to improve the fuel economy.

Thermal model of a twin-tube cavitating shock absorber

2008 ◽  
Vol 222 (11) ◽  
pp. 1955-1964 ◽  
Author(s):  
M Alonso ◽  
Á Comas
Keyword(s):  
Temperature Field ◽  
Analytical Method ◽  
Thermal Effects ◽  
Thermal Model ◽  
Shock Absorber ◽  
Field Calculation ◽  
Damping Force ◽  
Energy Dissipated ◽  
Fluid Compressibility

An analytical method to quantify the damping force of a generic twin-tube shock absorber for an automobile is proposed. Previous models by the present authors have accounted for fluid compressibility, chamber deformation, and fluid cavitation. This paper extends the work to thermal effects which have now been included. The variation in the force due to thermal effects caused by the energy dissipated within the damper is determined and the shock absorber temperature field is calculated. The results from the model are compared with those from simpler models (which do not include thermal effects) and are validated against the results from a real shock absorber. In terms of damping force, a good correlation is obtained, while acceptable results are obtained for the temperature field calculation.

Performance Simulation of Hydraulic Energy-Regenerative Shock Absorber

2013 ◽  
Vol 798-799 ◽  
pp. 382-385 ◽  
Author(s):  
Lin Xu ◽  
Zu Bo Li ◽  
Xue Xun Guo ◽  
Bian Gong
Keyword(s):  
Energy Recovery ◽  
Shock Absorber ◽  
Damping Force ◽  
Performance Simulation ◽  
Shock Absorbers ◽  
Regenerative Shock Absorber

This paper presents several kinds of energy-regenerative shock absorbers, which all exist some problems. Then, we put forward a novel type of shock absorber: Hydraulic Energy-regenerative Shock Absorber (HESA). In this paper, we focus on damping characteristic and energy recovery of HESA. Its feasible that damping force can be increased by adding a damping orifice in the extension stroke. The damping characteristic of HESA meets the requirements, whats more, it has great potential on energy recovery.

Modeling, Experiments, and Parameter Sensitivity Analysis of Hydraulic Electromagnetic Shock Absorber

2016 ◽  
Author(s):  
Sijing Guo ◽  
Lin Xu ◽  
Yilun Liu ◽  
Mingyi Liu ◽  
Xuexun Guo ◽  
...  
Keyword(s):  
Shock Absorber ◽  
High Reliability ◽  
Average Power ◽  
Hydraulic Motor ◽  
Damping Force ◽  
Shock Absorbers ◽  
Damping Characteristics ◽  
Thermal Fatigue Life ◽  
Electromagnetic Shock ◽  
Electromagnetic Shock Absorber

To improve the vehicle fuel economy and prolong the thermal fatigue life of the traditional shock absorbers, energy regenerative electromagnetic shock absorbers have attracted wide attentions. This paper discusses a hydraulic electromagnetic shock absorber (HESA), which has high reliability. A dynamic model of HESA is created in this paper, which shows that the damping force of HESA is composed of the electric damping force, friction damping force, the inerter force and the accumulator force. Influences of hydraulic motor and pipe diameter on the force are analyzed based on the modeling. The parameters of the nonlinear component accumulator are also studied experimentally. Both modeling and lab tests show that the accumulator force can counteract part of the effect of the inerter force, which is greatly beneficial for the vehicles. The damping characteristics and energy harvesting characteristics are also studied based on the lab tests. Results show that the damping coefficient of HESA ranges from 12000Ns/m to 92000Ns/m at a vibration input of 3Hz frequency and 5mm amplitude, and HESA has a unique damping characteristic which needs to be further studied for vehicle dynamics. In addition, the efficiency of HESA can achieve 30% at a vibration input of 3Hz frequency and 7mm amplitude with external resistance of 4 ohms. The average power at this excitation can reach 102 watts.

Piezoelectric Energy Harvesting From Nonlinear Aeroelastic Vibrations

2013 ◽  
Author(s):  
Wander Gustavo Rocha Vieira ◽  
Carlos De Marqui Junior
Keyword(s):  
Energy Harvesting ◽  
Aspect Ratio ◽  
Short Circuit ◽  
Load Resistance ◽  
Lattice Method ◽  
Modeling And Analysis ◽  
Aerodynamic Model ◽  
Aspect Ratios ◽  
Piezoelectric Energy ◽  
The Time Domain

In this paper, the modeling and analysis of a nonlinear rectangular plate-like wing with embedded piezoceramics is presented for aeroelastic energy harvesting. The nonlinear electromechanical finite-element plate model is based on the von Karman plate assumptions while the unsteady aerodynamic model uses the doublet-lattice method (originally in frequency domain). The aerodynamic model is converted to the time domain by using Roger’s approximation. A load resistance is considered in the electrical domain of the problem. The set of nonlinear equations is solved with the iterative Newton-Raphson method and the generalized alpha method is used to numerically integrate the equations. Five different wing configurations with aspect ratios varying from one to five are investigated. The effect of the aspect ratio on the linear aeroelastic behavior is first investigated for the short circuit condition. Later, the nonlinear electroaeroelastic behavior is investigated for a range of load resistances and the different aspect ratios of the linear case. The effects of aspect ratio and load resistance on the cut-in speed of limit cycle oscillations (LCOs), on the range of airflow speeds of LCOs of acceptable amplitudes and also on the mechanical and electrical outputs of the generator are investigated.

scholarly journals Methodology for Comprehensive Comparison of Energy Harvesting Shock Absorber Systems

Energies ◽  
2020 ◽  
Vol 13 (22) ◽  
pp. 6110
Author(s):  
Carlos Gijón-Rivera ◽  
José Luis Olazagoitia
Keyword(s):  
Energy Harvesting ◽  
Energy Recovery ◽  
Shock Absorber ◽  
Work Related ◽  
Shock Absorbers ◽  
Driving Cycles ◽  
Road Roughness ◽  
Input Signals ◽  
Different Types ◽  
Comprehensive Comparison

In recent years, there has been a lot of work related to Energy Harvesting Shock Absorbers (EHSA). These devices harvest energy from the movement of the vehicle’s shock absorbers caused by road roughness, braking, acceleration and turning. There are different technologies that can be used in these systems, but it is not clear which would be the best option if you want to replace a conventional shock absorber with an EHSA. This article presents a methodology to compare the performance of different EHSA technologies that can replace a shock absorber with a given damping coefficient. The methodology allows to include different analysis options, including different types of driving cycles, computer vehicle models, input signals and road types. The article tests the methodology in selecting the optimal EHSA technology for a particular shock absorber and vehicle, optimizing at the same time energy recovery. In addition, a study of parameters in each type of technology is included to analyze its influence on the final objective. In the example analyzed, the EHSA technology with a rack and pinion system turned out to be the best. The proposed methodology can be extrapolated to other case studies and design objectives.

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