Design and Analysis of Parallel Interconnection Hydraulic-Electric Energy-Harvesting Active Radial Steering Bogie System

Author(s):  
Lingshuai Meng ◽  
Lin Xu ◽  
Junyi Zou ◽  
Jia Mi ◽  
Sijing Guo

With the increasing of the train load, the wheel-rail wear is worsening, the maintaining and replacing cycle is shortened enormously, the problem of replacing steel rail and wheel prematurely not only make the railway transportation cost increasing, but also affect the railway normal transportation. This paper proposes a novel type of active energy self-supply radial steering technology — the parallel interconnection hydraulic-electric energy-harvesting active radial steering bogie system. This system is a typical “machine – electric – hydraulic” coupling system, which includes parallel interconnection hydraulic-electric energy-harvesting suspension and active radial steering bogie, consisting of mechanical, electronic, hydraulic and control subsystems internally. In this system, the radial steering bogie is equipped with four HESA, and HESA can reuse the mechanical vibration energy which used to be transformed into waste heat by the shock absorber. In this system, the mechanical vibration energy is now used to drive power module of active radial steering bogie, so as to implement the train’s active radial steering without external power supply. This paper discusses the evolution of radial steering bogie in general, and introduces the structure and basic principle of the parallel interconnection electro-hydraulic energy-harvesting active radial steering bogie system. The system establishes a model of the parallel interconnection hydraulic-electric energy-harvesting shock absorber. The typical vertical irregularity of American track is established. In the paper, we research on the system’s damping performance and energy recovery performance through stimulation. Simulation results show that the maximum vertical acceleration of train body is reduced from 42.9% to 62.3%, and the average energy recovery power from the system increases from 217W to 1835W when the system works at the six levels of track irregularities.

Sensors ◽  
2018 ◽  
Vol 18 (10) ◽  
pp. 3474 ◽  
Author(s):  
Asif Khan ◽  
Faisal Raza Khan ◽  
Heung Soo Kim

Electro-active paper (EAPap) is a cellulose-based smart material that has shown promising results in a variety of smart applications (e.g., vibration sensor, piezo-speaker, bending actuator) with the merits of being flexible, lightweight, fracture tolerant, biodegradable, naturally abundant, cheap, biocompatible, and with the ability to form hybrid nanocomposites. This paper presents a review of the characterization and application of EAPap as a flexible mechanical vibration/strain sensor, bending actuator, and vibration energy harvester. The working mechanism of EAPap is explained along with the various parameters and factors that influence the sensing, actuation, and energy harvesting capabilities of EAPap. Although the piezoelectricity of EAPap is comparable to that of commercially available polyvinylidene fluoride (PVDF), EAPap has the preferable merits in terms of natural abundance and ample capacity of chemical modification. The article would provide guidelines for the characterization and application of EAPap in mechanical sensing, actuation, and vibration energy scavenging, along with the possible limitations and future research prospects.


Sensors ◽  
2021 ◽  
Vol 21 (21) ◽  
pp. 7364
Author(s):  
Yi-Ren Wang ◽  
Ming-Ching Chu

This research proposes an energy harvesting system that collects the downward airflow from a helicopter or a multi-axis unmanned rotary-wing aircraft and uses this wind force to drive the magnet to rotate, generating repulsive force, which causes the double elastic steel system to slap each other and vibrate periodically in order to generate more electricity than the traditional energy harvesting system. The design concept of the vibration mechanism in this study is to allow the elastic steel carrying the magnet to slap another elastic steel carrying the piezoelectric patch to form a set of double elastic steel vibration energy harvesting (DES VEH) systems. The theoretical DES VEH mechanism of this research is composed of a pair of cantilever beams, with magnets attached to the free end of one beam, and PZT attached to the other beam. This study analyzes the single beam system first. The MOMS method is applied to analyze the frequency response of this nonlinear system theoretically, then combines the piezoelectric patch and the magneto-electric coupling device with this nonlinear elastic beam to analyze the benefits of the system’s converted electrical energy. In the theoretical study of the DES VEH system, the slapping force between the two elastic beams was considered as a concentrated load on each of the beams. Furthermore, both SES and DES VEH systems are studied and correlated. Finally, the experimental data and theoretical results are compared to verify the feasibility and correctness of the theory. It is proven that this DES VEH system can not only obtain the electric energy from the traditional SES VEH system but also obtain the extra electric energy of the steel vibration subjected to the slapping force, which generates optimal power to the greatest extent.


2020 ◽  
Vol 2020 ◽  
pp. 1-11 ◽  
Author(s):  
Zhifei Wu ◽  
Guangzhao Xu

This paper proposes a hydraulic energy-harvesting shock absorber prototype, which realizes energy harvesting of the vibration energy dissipated by the automobile suspension system. The structural design of the proposed shock absorber ensures that the unidirectional flow of oil drives the hydraulic motor to generate electricity while obtaining an asymmetrical extension/compression damping force. A mathematical model of the energy-harvesting shock absorber is established, and the simulation results indicate that the damping force can be controlled by varying the load resistance of the feed module, thus adjusting the required damping force ratio of the compression and recovery strokes. By adjusting the external load, the target indicator performance of the shock absorber is achieved while obtaining the required energy recovery power. A series of experiments are conducted on the prototype to verify the validity of the damping characteristics and the energy recovery efficiency as well as to analyze the effect of external load and excitation speed on these characteristics.


2015 ◽  
Vol 733 ◽  
pp. 695-698
Author(s):  
Shu Shu Wang ◽  
Xiao Meng Shen ◽  
Xiao Jian Tu

With the increasing development of railway transportation, the wheel-rail wearing problem is becoming more and more serious while the increasing of both the operating speed and loading weight of railway vehicles. Active radial bogie is one of the hotspots for research in the area of decreasing the wheel-rail wearing issues. Meanwhile, the energy dissipation problem has been restricting its development. This paper puts forward a novel energy-harvesting active radial bogie for rail vehicles. Making use of the hydraulic electromagnetic energy-regenerative shock absorber, the vertical vibration energy could be harvested while train is traveling. Detailed study and evaluation for this active radial bogie will be presented. The tests and simulation results prove the effectiveness of the proposed bogie mechanism and control.


Author(s):  
C. Nagode ◽  
M. Ahmadian ◽  
S. Taheri

Commonly, freight cars have no available source of electric power, thus preventing the use of any electronic devices that could improve convenience, performance, and efficiency of railroad operations. The devices introduced in this paper are motion-based electromagnetic energy harvesting systems. Similar in size and shape to a conventional damper or shock absorber, the systems are to be placed in the coil spring of the suspension to convert part of the energy usually wasted as heat into useful electric energy. This paper will present the design, development and testing of such devices. Tests of prototype devices on a shock dynamometer show that more than 20 Watts RMS of power can be produced with motions that can be encountered in train suspensions. The devices presented, although primarily developed for railroad applications, are not limited to use in freight cars and could be similarly applied in various vehicles with suspension like tractor-trailers, buses or automobiles.


2021 ◽  
Author(s):  
Abhishek Bhardwaj ◽  
SHIVAM SHANDILYA ◽  
Vijeet Singh

As observed in day-to-day life, driving on a bumpy road generates vibrational energy in an automobile which is then dissipated by the shock absorbers. But lately, as we progress into the energy-depleting, energy concern awake era, energy efficiency has been a serious concern within the automobile manufacturing industry since the production within the 1900s, researchers realized that the energy dissipated in traditional hydraulic shock absorbers is merit being recovered only within the middle of 1990s. Unlike traditional suspension systems which suppress the vibrations by dissipating the vibration energy into waste heat, the regenerative suspension with energy harvesting shock absorbers can convert the traditionally wasted energy into electricity. Several different techniques followed for the energy harvesting are listed and Two main devices namely rotary and linear electromagnetic generators are analyzed for comfort and handling, body acceleration with and without a generator, and also attempts is made to enunciate the importance of energy conservation techniques in an automobile.


Materials ◽  
2020 ◽  
Vol 13 (21) ◽  
pp. 4925
Author(s):  
Dariusz Grzybek ◽  
Dariusz Kata ◽  
Wojciech Sikora ◽  
Bogdan Sapiński ◽  
Piotr Micek ◽  
...  

Energy harvesting from mechanical vibration of buildings is usually realized by the use of devices, in which the main element is a prismatic beam with a rectangular cross-section. The beam has been the subject of scientific research; it is usually constructed with a carrying substrate that does not have piezoelectric characteristics and from piezoelectric material. In contrast, this investigation sought to create a beam structure with a piezoelectric composite only. The entire beam structure was made of a prototype piezoelectric particulate composite. Based on courses of voltage obtained in laboratory experiments and known geometry of the specimens, a series of finite element method (FEM) simulations was performed, aiming to estimate the piezoelectric coefficient d31 value at which the mentioned voltage could be achieved. In each specimen, sedimentation caused the formation of two distinct layers: top and bottom. The experiments revealed that the presented prototype piezoelectric particulate composite converts mechanical stress to electric energy in bending mode, which is used in energy harvesting from mechanical vibration. It is self-supporting and thus a carrying substrate is not required in the harvester structure.


2013 ◽  
Vol 579-580 ◽  
pp. 349-352
Author(s):  
Zhong Yao Wu ◽  
Jian Bo Cao ◽  
Shi Ju E ◽  
Tian Feng Zhao ◽  
Chun Xiao Chen ◽  
...  

The traditional cars consume high energy and the energy of vibration is wasted. To solve these problems, a new energy recovery damper was designed by analyzing the principle of vibration energy recovery and the advantages of electroactive acrylic elastomer materials. The three-dimensional modeling was finished for the mechanical structure of the energy recovery damper. As an important constituent part of vehicle suspension system, the energy recovery damper was a nonlinear vibration system which contained elastic force and damping force. The system could generate random vibration with the drive of the sources such as pavement roughness and engine. The vibration energy can be recycled and stored into vehicle battery by the energy recovery damper. The energy could be saved by changing the vibration energy into electric energy. The energy recovery damper has the advantages of simple structure and high efficiency.


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