A three-dimensional progressive damage model for drop-weight impact and compression after impact

2019 ◽  
Vol 54 (4) ◽  
pp. 449-462 ◽  
Author(s):  
Dinh Chi Pham ◽  
Jim Lua ◽  
Haotian Sun ◽  
Dianyun Zhang

In this paper, an enhanced three-dimensional continuum damage mechanics model is applied to predict the drop-weight impact response and compression after impact failure of a fiber-reinforced polymer composite specimen. The three-dimensional progressive damage model incorporates a three-dimensional maximum stress criterion to predict the intra-ply damage initiation, followed by a fracture-energy-based smeared crack model to capture the post-peak softening behavior. Driven by the dominant through-the-thickness failure under impact loading, a three-dimensional continuum damage model is implemented for the three-dimensional solid element via its explicit material model for Abaqus (VUMAT) to capture the effect of three-dimensional stress state and the interaction of matrix cracking and delamination. Abaqus’ restart analysis capability is used to activate the compression after impact analysis using the final damage state from the dynamic impact analysis. Both the dynamic failure and the compression after impact are demonstrated via a suite of verification examples followed by the sensitivity analysis using distinct impact configurations. The predictive capability of the proposed three-dimensional damage model is first verified using a static open-hole tension test. Applications of the damage model are then demonstrated for simulations of the dynamic drop-weight tests and compression after impact tests. A comparative study on the developed method is performed using the results predicted from the open-source CompDam. A sensitivity study is also performed to demonstrate the impact energy-dependent failure mode. The proposed model has shown its advantages in performing a quick assessment of impact damage and its effects on the residual compressive strength.

2019 ◽  
Vol 1 (1) ◽  
pp. 015028
Author(s):  
Yongqi Yang ◽  
Li Zhang ◽  
Licheng Guo ◽  
Suyang Zhong ◽  
Jiuzhou Zhao ◽  
...  

2018 ◽  
Author(s):  
DC Pham

Composite laminates are susceptible to out-of-plane impact loads due to the lack of reinforcement in the through-thickness direction. Unlike the localized damage induced by a high velocity impact where the incident energy is dissipated near a contact area, low velocity impact damage involves multiple failure mechanisms such as matrix cracking, fiber breakage, and widespread interface delaminations. Depending on the extent of damage, significant reduction in the load-bearing capability of the structure has been observed. The prediction of composite impact damage resistance by a reliable progressive damage analysis tool is essential to reduce intensive and expensive certification tests at structural level. In this work, an enhanced explicit 3D damage model is implemented via VUMAT in Abaqus to perform a drop-weight impact simulation of a [454/04/-454/904]s Hexply AS4/8552 composite laminate. The impact-induced damage and its extent are captured by a 3D Continuum Damage Model (CDM) coupled with an energy driven failure mechanism. The developed module provides a unified solution process for the impact response prediction followed by the residual strength prediction under compression within an explicit solver. Two examples are selected to demonstrate the capability of the progressive failure analysis under dynamic and static loading: 1) a drop-weight test; and 2) an open-hole tension test. Numerical predictions from the developed VUMAT are compared with the test data and predictions using the open source CompDam code developed by NASA.


2021 ◽  
pp. 105678952110354
Author(s):  
Kunlong Wei ◽  
Hongbin Shi ◽  
Jiang Li ◽  
Min Tang

A new progressive damage model for the three-dimensional (3 D) woven carbon/carbon (C/C) composites is developed at fiber-matrix level using the micromechanics method. A woven architecture based Representative Volume Element (RVE) model composed of yarns, matrix and yarn/matrix interface is constructed, in which the manufacturing void defects are accounted for. The fiber-matrix concentric cylinder model is employed as a repeating unit cell to represent the yarn, and the matrix micro strain field is computed analytically by the micromechanics method. The maximum stain criteria is utilized for fiber longitudinal breakage, and the Von-Mises criterion is applied for the damage initiation of matrix in both intra-yarns and inter-yarns. The damaged fiber and matrix are modeled by the stiffness degradation method combined with exponential damage evolution equations. The zero thickness cohesive elements governed by bilinear traction-separation constitutive are adopted for yarn/matrix interfacial debonding behavior. The micro progressive damage and failure behavior of the 3 D woven C/C composites subjected to tension is implemented through a developed user-defined material subroutine in commercial software ABAQUS. The predicted stress-strain response is in a good agreement with experimental results. In addition, the effect of manufacturing void defects is also examined by the developed model.


2021 ◽  
pp. 002199832098559
Author(s):  
Yun-Tao Zhu ◽  
Jun-Jiang Xiong ◽  
Chu-Yang Luo ◽  
Yi-Sen Du

This paper outlines progressive damage characteristics of screwed single-lap CFRPI-metal joints subjected to tensile loading at RT (room temperature) and 350°C. Quasi-static tensile tests were performed on screwed single-lap CCF300/AC721-30CrMnSiA joint at RT and 350°C, and the load versus displacement curve, strength and stiffness of joint were gauged and discussed. With due consideration of thermal-mechanical interaction and complex failure mechanism, a modified progressive damage model (PDM) based on the mixed failure criterion was devised to simulate progressive damage characteristics of screwed single-lap CCF300/AC721-30CrMnSiA joint, and simulations correlate well with experiments. By using the PDM, the effects of geometry dimensions on mechanical characteristics of screwed single-lap CCF300/AC721-30CrMnSiA joint were analyzed and discussed.


Author(s):  
Junjie Zhou ◽  
Shengnan Wang

In this paper, a progressive damage model for studying the dynamic mechanical response and damage development of composite laminates under low-velocity impact was established. The model applied the Hashin and Hou failure criteria to predict the initiation of intra-laminar damage (fiber and matrix damage); a linear degradation scheme combined with the equivalent displacement method was adopted to simulate the damage development; a cohesive zone model with the bilinear traction-separation relationship was used to predict delamination. A user material subroutine VUMAT was coded, and the simulation analysis of carbon fiber reinforcement composite laminates subjected to 25 J impact was performed via commercial software ABAQUS. The predicted impact force-time curve, impact force-displacement curve, and damage distribution contours among the layers were in a good agreement with the experimental, which verified the proposed model. According to the simulation results, the fiber damage and matrix damage were analyzed, and the expansion of delamination was discussed.


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