Static and fatigue behavior of induction-welded single lap carbon fiber reinforced polyetherketoneketone thermoplastic composite joints

2021 ◽  
pp. 002199832110338
Author(s):  
Boseong Kwon ◽  
Hyeonseok Choe ◽  
Jaehyeng Jeong ◽  
Hyunwoo Ju ◽  
Jin-Hwe Kweon ◽  
...  
Keyword(s):  
Carbon Fiber ◽  
Process Parameters ◽  
Mechanical Performance ◽  
Fatigue Behavior ◽  
Thermoplastic Composite ◽  
Composite Joints ◽  
Fiber Reinforced ◽  
Cohesive Failure ◽  
Lap Shear ◽  
Carbon Fiber Reinforced

This paper presents details of the mechanical properties related to the static and fatigue strength of carbon fiber reinforced polyetherketoneketone (CF/PEKK) thermoplastic induction-welded composite joints. To better understand the process parameters, the finite element modeling (FEM) of the heat distribution was analyzed based on the generator power, coil coupling distance, coil moving speed, frequency, compaction force, and coil geometry while maintaining the optimal coil speed. The temperature behavior calculated using the simulation model exhibited good agreement with experimental results. A microscopic inspection, non-destructive test (NDT) was conducted to check the morphology characteristics of the welded joints. To check the mechanical performance of the induction-welded specimens, single-lap shear strength (SLSS) tests under static and cyclical fatigue loading conditions were conducted to check the weld qualities from a practical perspective. The mechanical testing results indicated that the static and cyclical fatigue specimens were dominated by a cohesive failure mode with a light fiber tear (LFT). These results suggested that using the optimal process parameters based on multi-physics FEM simulation could potentially improve mechanical performance.

Additive Manufacturing of Continuous Carbon Fiber Reinforced Thermoplastic Composites: An Investigation on Process-Impregnation-Property Relationship

2020 ◽  
Author(s):  
Gongshuo Wang ◽  
Zhenyuan Jia ◽  
Fuji Wang ◽  
Chuanhe Dong ◽  
Bo Wu
Keyword(s):  
Mechanical Properties ◽  
Additive Manufacturing ◽  
Carbon Fiber ◽  
Process Parameters ◽  
Mechanical Performance ◽  
Movement Speed ◽  
Fiber Reinforced ◽  
Influence Of Process Parameters ◽  
Continuous Carbon Fiber ◽  
Carbon Fiber Reinforced

Abstract Fused filament fabrication (FFF) is one of the most broadly used additive manufacturing technologies, which possesses the advantage of a reduction in fabrication time and cost for complex-structural parts. FFF-fabricated continuous carbon fiber reinforced thermoplastic (C-CFRTP) composites have seen their great potentials in the industry due to the extraordinary mechanical properties. However, the relationship among process parameters, impregnation percentage, and mechanical properties is still unknown, which has greatly hindered both the manufacturing and application of those advanced composite parts. For this reason, the influence of process parameters on the impregnation percentage and mechanical properties of C-CFRTP specimens has been investigated in this paper. The process-impregnation-properties relationship of FFF-fabricated C-CFRTP specimens has been revealed through theoretical analyses and experimental measurement. It could be concluded that the impregnation percentage served as the bridge connecting process parameters and mechanical properties, which would provide a great insight into the property improvement. The experimental results of microscopic measurement and mechanical tests indicated that the combination of low transverse movement speed, high nozzle temperature, and small layer thickness led to an improved impregnation percentage, which ultimately produced better mechanical properties. The findings in this work will guide the fabrication of C-CFRTP parts with excellent mechanical performance for practical engineering applications.

scholarly journals Process Optimization for Compression Molding of Carbon Fiber–Reinforced Thermosetting Polymer

Materials ◽  
2019 ◽  
Vol 12 (15) ◽  
pp. 2430 ◽  
Author(s):  
Jiuming Xie ◽  
Shiyu Wang ◽  
Zhongbao Cui ◽  
Jin Wu
Keyword(s):  
Carbon Fiber ◽  
Cooling Rate ◽  
Process Parameters ◽  
Mechanical Performance ◽  
Compression Molding ◽  
Holding Time ◽  
Fiber Reinforced ◽  
Compression Pressure ◽  
Carbon Fiber Reinforced ◽  
Compression Temperature

To enhance the quality and mechanical performance of a carbon fiber–reinforced polymer (CFRP) workpiece, this paper prepares a polyacrylonitrile (PAN)-based carbon fiber–reinforced thermosetting polymer (CFRTP) laminated board through compression molding, and carries out orthogonal tests and single-factor tests to disclose the effects of different process parameters (i.e., compression temperature, compression pressure, pressure-holding time, and cooling rate) on the mechanical performance of the CFRTP workpieces. Moreover, the process parameters of compression molding were optimized based on the test results. The research results show that: The process parameters of compression molding can be ranked as compression temperature, pressure-holding time, compression pressure, cooling rate, and mold-opening temperature, in descending order of the impact on the mechanical property of the CFRTP; the optimal process parameters for compression molding include a compression temperature of 150 °C, a pressure-holding time of 20 min, a compression pressure of 50 T, a cooling rate of 3.5 °C/min, and a mold-opening temperature of 80 °C. Under this parameter combination, the tensile strength, bending strength, and the interlaminar shear strength (ILSS) of the samples were, respectively, 785.28, 680.36, and 66.15 MPa.

Effect of Graphene on Mechanical Performance of Pin-Loaded Circular Hole in Laminated Composites

2018 ◽  
Author(s):  
Olanrewaju Aluko
Keyword(s):  
Carbon Fiber ◽  
Mechanical Performance ◽  
Characteristic Curve ◽  
Laminated Plates ◽  
Composite Joints ◽  
Fiber Reinforced ◽  
Graphene Nanoplatelet ◽  
Fiber Reinforced Composite ◽  
Reinforced Composite ◽  
Carbon Fiber Reinforced

An analytical modeling was performed to investigate the effect of Nano filler on the mechanical performance of carbon fiber reinforced composite joints using the characteristic curve method. The joints were prepared from carbon fiber reinforced laminated plates with and without graphene nanoplatelet (GNP) and the characteristic dimensions used to determine the characteristic curve were evaluated from stress functions without experimental tests. The load-bearing capacity of the joints were carried out using different coefficient of friction and Yamada-Sun failure criterion along the characteristic curve. The evaluated results showed that the infusion of graphene nanoplatelet into the epoxy matrix of fiber reinforced composite plate increases the failure load of the composite joints.

Numerical and Experimental Analysis of Self Piercing Riveting Process with Carbon Fiber-Reinforced Plastic and Aluminium Sheets

2013 ◽  
Vol 554-557 ◽  
pp. 1045-1054 ◽  
Author(s):  
Welf Guntram Drossel ◽  
Reinhard Mauermann ◽  
Raik Grützner ◽  
Danilo Mattheß
Keyword(s):  
Finite Element ◽  
Carbon Fiber ◽  
Finite Element Model ◽  
Simulation Model ◽  
Process Parameters ◽  
Process Model ◽  
Element Model ◽  
Model Parameters ◽  
Fiber Reinforced ◽  
Carbon Fiber Reinforced

In this study a numerical simulation model was designed for representing the joining process of carbon fiber-reinforced plastics (CFRP) and aluminum alloy with semi-tubular self-piercing rivet. The first step towards this goal is to analyze the piercing process of CFRP numerical and experimental. Thereby the essential process parameters, tool geometries and material characteristics are determined and in finite element model represented. Subsequently the finite element model will be verified and calibrated by experimental studies. The next step is the integration of the calibrated model parameters from the piercing process in the extensive simulation model of self-piercing rivet process. The comparison between the measured and computed values, e.g. process parameters and the geometrical connection characteristics, shows the reached quality of the process model. The presented method provides an experimental reliable characterization of the damage of the composite material and an evaluation of the connection performances, regarding the anisotropic property of CFRP.

Effects of processing parameters on the performance of carbon fiber reinforced polyphenylene sulfide laminates manufactured by laser-assisted automated fiber placement

2021 ◽  
pp. 002199832110558
Author(s):  
Dacheng Zhao ◽  
Jiping Chen ◽  
Haoxuan Zhang ◽  
Weiping Liu ◽  
Guangquan Yue ◽  
...  
Keyword(s):  
Carbon Fiber ◽  
Process Parameters ◽  
Compaction Pressure ◽  
Polyphenylene Sulfide ◽  
Void Content ◽  
Fiber Reinforced ◽  
Tool Temperature ◽  
Fiber Placement ◽  
Automated Fiber Placement ◽  
Carbon Fiber Reinforced

In situ consolidation of thermoplastic composites can be realized through laser-assisted automated fiber placement (AFP) technology, and the properties of composites were significant affected by the process parameters. In this work, the effects of process parameters on the properties of continuous carbon fiber–reinforced polyphenylene sulfide (CF/PPS) composites manufactured by laser-assisted AFP were investigated. Four-plies CF/PPS prepreg was laid under the combination of different process parameters and the morphology, void content, crystallinity, and inter-laminar shear strength (ILSS) of the composites were characterized. It turned out that the resin distribution on the surface of the composites could be significantly improved by increasing the laser temperature and compaction pressure. The highest crystallinity of the composites reached 46% at tool temperature of 120°C while the value was only 18% when the tool temperature was 40°C. Meanwhile, with the increasing compaction force ranging of 500–2000 N, the void content of the composites decreased obviously. The ILSS was evaluated through double notch tensile shear test. The results indicated that the mechanical properties of the composites were dominated by void content rather than crystallinity.

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