Inductive heating of glass fibre-reinforced thermoplastics using fibre- and wire-shaped stainless steel susceptors

2016 ◽  
Vol 30 (1) ◽  
pp. 67-87 ◽  
Author(s):  
Danilo Mattheß ◽  
Dirk Landgrebe ◽  
Welf-Guntram Drossel
Keyword(s):  
Stainless Steel ◽  
Glass Fibre ◽  
Numerical Study ◽  
Heating Process ◽  
Inductive Heating ◽  
Reinforced Plastics ◽  
Induction System ◽  
Reinforced Thermoplastics ◽  
The Impact ◽  
Generator Output

This article deals with an experimental and numerical study of the inductive heating of glass fibre (GF)-reinforced thermoplastics with susceptors made of stainless steel that are embedded in them. The objective of this article is to examine the links between individual process and system parameters and the heating behaviour of fibre-reinforced plastics. Two different susceptor designs were tested in relation to their heating capability. Furthermore, it was possible to experimentally study the dependency of the space between the specimens and inductors and therefore the impact of the generator output of the induction system and inductor attachments differing in their geometric shapes in terms of heating. Moreover, it was possible to use numerical simulation to examine the heating behaviour at different frequencies. These findings indicate that it is possible to heat GF-reinforced semi-finished products by fibre-shaped susceptors. Finally, it was possible to demonstrate that the heating process can be designed by means of the frequency of the induction system and directly controlled using the generator output.

Specific Mechanical Properties of New Hybrid Laminates with Thermoplastic Matrix and a Variable Metal Component

2015 ◽  
Vol 825-826 ◽  
pp. 344-352 ◽  
Author(s):  
Daisy Nestler ◽  
Heike Jung ◽  
Sebastian Arnold ◽  
Bernhard Wielage ◽  
Guntram Wagner
Keyword(s):  
Mechanical Properties ◽  
Thermal Expansion ◽  
Carbon Fibre ◽  
Aluminium Alloy ◽  
Thermal Expansion Coefficient ◽  
Expansion Coefficient ◽  
Glass Fibre ◽  
Reinforced Plastics ◽  
Hybrid Laminates ◽  
Reinforced Thermoplastics

Hybrid laminates combine the positive properties of metals and fibre reinforced plastics. Thereby, the relatively free selectable components provide further benefits. Especially thermoplastic matrices offer positive aspects like the possibility of deformation, recyclability as well as the possibility of mass production. To obtain such hybrid laminates the first step is the production of pre-consolidated unidirectional endless fibre reinforced thermoplastic foils. In a second step, these pre-impregnated fibre-foil tapes were alternating thermally pressed with metallic layers in tailored compositions. To use the full capacity of the hybrid laminates an adequate interface between the fibre reinforced thermoplastics and the metallic foil is essential. Different investigations of the authors display the principle possibility to produce hybrid laminates with carbon endless fibre reinforced thermoplastics and aluminium alloy foils. Nevertheless, load free delamination’s occurs. The reason for these delaminations within the interface of the fibre reinforced thermoplastics and the metallic foil are the differences in the thermal expansion coefficient of the components. Caused by the consolidation at elevated temperatures these differences become more significant and reduce the reproducibility of the hybrid laminates. To minimize these thermal induced stresses the graduation of the thermal expansion coefficient is one possibility. This graduation is possible by utilising glass fibre thermoplastic tapes between the aluminium alloy foil and the carbon fibre reinforced thermoplastics. Further investigations are dealing with so called expansion alloys to adapt the thermal expansion coefficient. The latter approach provides the benefit to utilize the full mechanical properties of the carbon fibre reinforced thermoplastics and to economize the glass-fibre tapes. Nevertheless, these expansion alloys are characterized by a high density. Hence, within this contribution the specific mechanical properties as well as the advantages and disadvantages of hybrid laminates with expansion alloys or aluminium alloys with glass-fibre thermoplastics interlayers are discussed and assessed. These specific mechanical properties display the potential of the expansion alloy in spite of the high density by means of comparable values. The sample only consisting of carbon fibre reinforced plastics highlights the great variety and possibilities of different hybrid laminate structures and combinations regarding the thickness and positioning of the component layers.

scholarly journals Modelling of an induction heating process and resulting material distribution of a hybrid semi-finished product after impact extrusion

2021 ◽  
Author(s):  
Bernd-Arno Behrens ◽  
Hendrik Wester ◽  
Stefan Schäfer ◽  
Christoph Büdenbender
Keyword(s):  
Numerical Model ◽  
Induction Heating ◽  
Magnetic Permeability ◽  
Current Intensity ◽  
Electromagnetic Properties ◽  
Heating Process ◽  
Inductive Heating ◽  
Material Distribution ◽  
Relative Magnetic Permeability ◽  
The Impact

Multi-material solutions offer benefits, as they, in contrary to conventional monolithic parts, are customised hybrid components with properties that optimally fit the application locally. Adapted components offer the possibility to use high strength material in areas where external loads require it and substitute them by lightweight material in the other areas. The presented study describes the manufacturing of a hybrid shaft along the process chain Tailored Forming, which uses serial pre-joined semi-finished products in the forming stage. Subject of this study is the numerical modelling of the heating process by induction heating of a hybrid semi-finished product and the resulting material distribution after the impact extrusion process. For this endeavour, a numerical model of an inhomogeneous induction heating process was developed. The main challenge is to determine the boundary conditions such as current intensity acting in the induction coil and the electromagnetic properties of the used material. The current intensity was measured by a Rogowski coil during experimental heating tests. The relative magnetic permeability was modelled as a function of temperature using the method of Zedler. The results show the importance of using a relative magnetic permeability as a function of temperature to guarantee a high quality of the numerical model. Subsequently, the model was applied to the heating of the hybrid semi-finished product consisting of a steel and aluminium alloy. By using inductive heating and thus a resulting inhomogeneous temperature field, good agreement of the material distribution between experiment and simulation could be achieved after the forming process.

Fatigue enhancement by interference-fit in a pin-loaded glass fibre-reinforced plastics laminate

2011 ◽  
Vol 226 (6) ◽  
pp. 1437-1446 ◽  
Author(s):  
S-Y Kim ◽  
D J Hennigan ◽  
D Kim ◽  
C-S Seok
Keyword(s):  
Stainless Steel ◽  
Fatigue Life ◽  
Glass Fibre ◽  
Experimental Results ◽  
Fatigue Properties ◽  
Interference Fit ◽  
Bearing Strength ◽  
Reinforced Plastics ◽  
Glass Fibre Reinforced ◽  
Glass Fibre Reinforced Plastics

Bearing strength and fatigue life of pin-loaded glass fibre-reinforced plastics (GFRP) with various interference-fit ( I) percentages are experimentally investigated. Stainless steel pins with interference-fits ranging from 0 per cent to 2 per cent are inserted into vacuum infusion-processed GFRP. After pin installation, damage in the composite hole is observed. The quasi-static and fatigue properties of the pin-loaded composites with interference-fits ( I = 0.6 per cent, 1 per cent, and 2 per cent) are then compared to samples with transition-fit ( I = 0 per cent). The experimental results showed that interference-fit of 0.6 per cent and 1 per cent improved bearing strength slightly and fatigue life significantly when compared with transition-fit of 0 per cent. Bearing strength was decreased with 2 per cent interference-fit due to GFRP damage induced during pin installation. The sample with I = 0.6 per cent attains the longest fatigue life and provides the most reliable results, with the least amount of scatter.

A numerical study of the effect of the number of turns of coil on the heat produced in the induction heating process in the 3d model

2018 ◽  
Vol 18 (3) ◽  
pp. 408-419
Author(s):  
A J shokri ◽  
M H Tavakoli ◽  
A Sabouri Dodaran ◽  
M S Akhondi Khezrabad ◽  
◽  
...  
Keyword(s):  
Induction Heating ◽  
3D Model ◽  
Numerical Study ◽  
Heating Process

Comparative analytical study of Ashuddha Karaveera and Shuddha Karaveera

2017 ◽  
Vol 2 (2) ◽  
Author(s):  
Apeksha D. Patil ◽  
Dhiraj B. Patil
Keyword(s):  
Stainless Steel ◽  
Analytical Study ◽  
Warm Water ◽  
Foreign Matter ◽  
Steel Vessel ◽  
Mild Heat ◽  
Stainless Steel Vessel ◽  
The Impact

Karaveera (Cerebra thevetia Linn.) is reported under Upavisha Dravya in classical ayurvedic pharmacopeias. It is observed that Shodhana (purification procedures) of the mool should be carried out before its internal administration. There are different Shodhana methods mentioned in Ayurveda. In this study Godugdha was used as media. The impact of Shodhana was evaluated by physico analytical study. It clearly proves physico analytical changes during Shodhana. Ashuddha Karaveera was taken on white clean cloth and they dumped in Pottali with Godugdha. Pottali was tied to middle of wooden rod dipped in Godugdha in stainless steel vessel and mild heat given to pottali in Dolayantra. Shuddha Karaveera was obtained and then washed with leuk warm water and dried. Ashuddha Karaveera contains toxin in it which was removed after Shodhana process. So that foreign matter, loss on drying was less in Shuddha Karaveera and due to Shodhan process with Godugdha total ash, acid insoluble ash was more than that of Ashuddha Karaveera.

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