Investigation of residual stress distribution induced during deep rolling of Ti-6Al-4V alloy

2020 ◽  
Vol 235 (1-2) ◽  
pp. 186-197
Author(s):  
Kunpeng Han ◽  
Dinghua Zhang ◽  
Changfeng Yao ◽  
Liang Tan ◽  
Zheng Zhou ◽  
...  
Keyword(s):  
Residual Stress ◽  
Compressive Residual Stress ◽  
Three Dimensional ◽  
Longitudinal Direction ◽  
Circumferential Direction ◽  
Two Dimensional ◽  
Deep Rolling ◽  
Three Dimensional Model ◽  
Surface Residual Stress ◽  
Near Surface

To clarify the effects of deep rolling parameters on residual stress, two-dimensional and three-dimensional finite element models were developed using the Chaboche hardening model. Both two-dimensional and three-dimensional simulation results were compared with experimental results. The three-dimensional model is more accurate, especially the 90° cut-out model. The maximum errors in the longitudinal and circumferential directions of 90° cut-out are 8.9% and 15.6%, respectively. Compared to 20 MPa, a rolling pressure of 38 MPa results in larger and deeper compressive residual stress in both directions, but lower surface residual stress in the circumferential direction. Compared to 30% overlap, 60% overlap produces larger compressive residual stress in the near surface region in the longitudinal direction and deeper residual stress with lower maximum compressive residual stress in the circumferential direction. The friction coefficient only slightly affects residual stress in the circumferential direction; increasing the rolling speed induces higher near surface residual stress in the circumferential direction. Compared to the HG6 tool, the HG8 tool generates decreasing surface residual stresses and deeper residual stress in both directions. Compared to one pass, two passes significantly increase the residual stress in circumferential direction, but only slightly increase the residual stress in the longitudinal direction.

New Measuring Method of Three-Dimensional Residual Stresses in Long Welded Joints Using Inherent Strains as Parameters—Lz Method

1989 ◽  
Vol 111 (1) ◽  
pp. 1-8 ◽  
Author(s):  
Yukio Ueda ◽  
Keiji Fukuda
Keyword(s):  
Residual Stress ◽  
Residual Stresses ◽  
Welded Joint ◽  
Present Report ◽  
Three Dimensional ◽  
Longitudinal Direction ◽  
Measuring Method ◽  
Residual Stress Distribution ◽  
Two Dimensional ◽  
Special Case

In this paper, a new measuring method of three-dimensional residual stresses induced in a butt welded joint is presented. The proposed method is based on a general approach developed by the authors, in which inherent strains (the source of residual stresses) are dealt with as parameters. In the present report, three-dimensional residual stresses in a long body, in which the residual stress distribution is uniform in longitudinal direction, is considered as a special case. It is shown that the measurement of the three-dimensional residual stress, in this case, can be reduced to a combination of two sets of measurements of two-dimensional residual stresses. This method is applied to determine the residual stresses in an actual welded joint and its reliability and practicability are also demonstrated.

Numerical Investigation of Lubricated Deep Rolling Process in a Complex Roller Path

2014 ◽  
Vol 966-967 ◽  
pp. 406-424
Author(s):  
Joe J. Liou ◽  
Tahany I. El-Wardany
Keyword(s):  
Residual Stress ◽  
Three Dimensional ◽  
Element Model ◽  
Rolling Process ◽  
Deep Rolling ◽  
Strain Rate Effects ◽  
Near Surface ◽  
Roller Path ◽  
Dimensional Finite Element ◽  
Three Dimensional Finite Element

Deep rolling process is a mechanical surface treatment that provides several advantages, such as low friction on the interface between the tool and workpiece in the process, controlled profile of induced compressive residual stress to enhance the HCF and LCF strength, enhancement of the stability of the near-surface structure at high temperature, and improvement of surface finish after the process. This paper investigates the deep rolling process under lubricated condition for a complex deep rolling path. A three-dimensional finite element model incorporating the strain hardening and strain rate effects on the material responses is developed to sequentially simulate the continuous multi-axis roller motion in the process. This model can capture the horizontal and normal forces acting on the roller so that a time-varying apparent coefficient of friction can be obtained. In addition, due to the complex roller path, the model also predicts a complex residual stress distribution in the near-surface material.

A Method for Improving Compressive Residual Stress of Small Holes Surface by Water-Jet Cavitation Peening

2009 ◽  
Vol 614 ◽  
pp. 137-142 ◽  
Author(s):  
B. Han ◽  
Dong Ying Ju
Keyword(s):  
Residual Stress ◽  
Surface Layer ◽  
Compressive Residual Stress ◽  
Diffraction Method ◽  
Water Jet ◽  
Surface Residual Stress ◽  
Near Surface ◽  
Stress Zone ◽  
Strengthening Technique ◽  
Small Holes

As a novel surface strengthening technique, Water-jet cavitation peening has been applied to improve the fatigue life by inducing the compressive residual stress in the near surface layer of mechanical components. Compared with conventional shot peening, one advantage of WCP is that the complicated and tiny surface can be peened more easily. In this study, the small holes with various diameters and depths in the SUS304 stainless steel specimens were treated by WCP. In order to estimate its strengthening capability to the small holes, the surface residual stress and the depth distributions in the near surface layer of the small holes were measured by X-ray diffraction method. The experimental results show that WCP can successfully improve the near surface compressive residual stress of small holes. The maximum of surface compressive residual stress of WCP state is up to around –450 MPa. The dept of compressive residual stress zone is up to around 125 μm.

Clinical experience of using virtual 3D modelling for pre and intraoperative guidance during robotic-assisted partial nephrectomy

2021 ◽  
pp. 205141582110002
Author(s):  
Lorenz Berger ◽  
Aziz Gulamhusein ◽  
Eoin Hyde ◽  
Matt Gibb ◽  
Teele Kuusk ◽  
...  
Keyword(s):  
Computed Tomography ◽  
Partial Nephrectomy ◽  
Surgical Outcome ◽  
Prospective Cohort ◽  
Three Dimensional ◽  
Two Dimensional ◽  
Dimensional Model ◽  
Three Dimensional Model ◽  
Robotic Assisted ◽  
Robotic Assisted Partial Nephrectomy

Objective: Surgical planning for robotic-assisted partial nephrectomy is widely performed using two-dimensional computed tomography images. It is unclear to what extent two-dimensional images fully simulate surgical anatomy and case complexity. To overcome these limitations, software has been developed to reconstruct three-dimensional models from computed tomography data. We present the results of a feasibility study, to explore the role and practicality of virtual three-dimensional modelling (by Innersight Labs) in the context of surgical utility for preoperative and intraoperative use, as well as improving patient involvement. Methods: A prospective study was conducted on patients undergoing robotic-assisted partial nephrectomy at our high volume kidney cancer centre. Approval from a research ethics committee was obtained. Patient demographics and tumour characteristics were collected. Surgical outcome measures were recorded. The value of the three-dimensional model to the surgeon and patient was assessed using a survey. The prospective cohort was compared against a retrospective cohort and cases were individually matched using RENAL (radius, exophytic/endophytic, nearness to collecting system or sinus, anterior/posterior, location relative to polar lines) scores. Results: This study included 22 patients. Three-dimensional modelling was found to be safe for this prospective cohort and resulted in good surgical outcome measures. The mean (standard deviation) console time was 158.6 (35) min and warm ischaemia time was 17.3 (6.3) min. The median (interquartile range) estimated blood loss was 125 (50–237.5) ml. Two procedures were converted to radical nephrectomy due to the risk of positive margins during resection. The median (interquartile range) length of stay was 2 (2–3) days. No postoperative complications were noted and all patients had negative surgical margins. Patients reported improved understanding of their procedure using the three-dimensional model. Conclusion: This study shows the potential benefit of three-dimensional modelling technology with positive uptake from surgeons and patients. Benefits are improved perception of vascular anatomy and resection approach, and procedure understanding by patients. A randomised controlled trial is needed to evaluate the technology further. Level of evidence: 2b

Heat Treatment Effects on Distortion, Residual Stress, and Retained Austenite in Carburized 4320 Steel

2014 ◽  
Vol 783-786 ◽  
pp. 692-697 ◽  
Author(s):  
Andrew Clark ◽  
Randy J. Bowers ◽  
Derek O. Northwood
Keyword(s):  
Heat Treatment ◽  
Residual Stress ◽  
Retained Austenite ◽  
Compressive Residual Stress ◽  
Surface Residual Stress ◽  
Depth Profiles ◽  
Size And Shape ◽  
Austenite Content ◽  
Treatment Conditions ◽  
The Difference

The effects of heat treatment on distortion, residual stress, and retained austenite were compared for case-carburized 4320 steel, in both the austempered and quench-and-tempered condition. Navy C-ring samples were used to quantify both size and shape distortions, as well as residual stress. The austempering heat treatment produced less distortion and a higher surface residual stress. Both hoop and axial stresses were measured; the difference between them was less than seven percent in all cases. Depth profiles were obtained for residual stress and retained austenite from representative C-ring samples for the austempered and quench-and-tempered heat treatment conditions. Austempering maintained a compressive residual stress to greater depths than quench-and-tempering. Quench-and-tempering also resulted in lower retained austenite amounts immediately beneath the surface. However, for both heat treatments, the retained austenite content was approximately one percent at depths greater than 0.5 mm.

Residual Stress Analysis in Deep Rolling Process on Gas Tungsten Arc Weld of Stainless Steel AISI 316L

2021 ◽  
Vol 880 ◽  
pp. 23-28
Author(s):  
Warinthorn Thanakulwattana ◽  
Wasawat Nakkiew
Keyword(s):  
Residual Stress ◽  
Stainless Steel ◽  
Surface Layer ◽  
Compressive Residual Stress ◽  
Aisi 316L ◽  
Deep Rolling ◽  
Gas Tungsten Arc ◽  
Steel Aisi ◽  
Gas Tungsten ◽  
Stainless Steel Aisi

Because of the general problem of the welding workpiece such as fatigue fracture caused by tensile residual stress lead to initial and propagation crack in the fusion zone. Thus, the mechanical surface treatment of deep rolling on Gas Tungsten Arc Welded (GTAW) surfaces of AISI 316L was studied. Deep rolling (DR) is a cold working process to induce compressive residual stress in the surface layer of the workpiece resulting in hardening deformation which increased surface hardness, and smooth surface that inhibit crack growth and improve fracture strength of materials. The present study focuses on compressive residual stress at the surface of stainless steel AISI 316L butt welded joint of GTAW. The three parameters of DR process were used; pressure 150 bar, rolling speed 400 mm/min, and step over 1.0 mm. The residual stresses analysis by X-ray diffraction with sin2Ψ method at 0, 5, 10, and 20 mm from the center of the welded bead. The results showed that the DR process on the welded of GTAW induce the minimum compressive residual stress-408.6 MPa and maximum-498.1 MPa in longitudinal direction. The results of transverse residual stress in minimum and maximum are 43.7 MPa and-34.8 MPa respectively. The FWHM of DR both longitudinal and transverse direction were increased in the same trend. Furthermore, the microhardness after DR treatment on workpiece surface layer higher than GTAW average 0.4 times.

scholarly journals Modern Geodetic Measurement Techniques in Gravimetric Studies on the Example of Gypsum Karst in the Siesławice Region

2018 ◽  
Vol 35 ◽  
pp. 03002 ◽  
Author(s):  
Sławomir Porzucek ◽  
Monika Łój ◽  
Karolina Matwij ◽  
Wojciech Matwij
Keyword(s):  
Laser Scanning ◽  
Measurement Techniques ◽  
Three Dimensional ◽  
Digital Terrain Model ◽  
Field Studies ◽  
Surface Zone ◽  
Three Dimensional Model ◽  
Geodetic Measurement ◽  
Near Surface ◽  
Gypsum Karst

In the region of Siesławice (near Busko-Zdrój, Poland) there are unique phenomena of gypsum karst. Atmospheric factors caused numerous gypsum outcrops, canals and underground voids. The article presents the possibility of using non-invasive gravimetric surveys supplemented with geodetic measurements to illustrate karst changes occurring around the void. The use of modern geodetic measurement techniques including terrestrial and airborne laser scanning enables to generate a digital terrain model and a three-dimensional model of voids. Gravimetric field studies allowed to map the anomalies of the gravitational field of the near-surface zone. Geodetic measurement results have made it possible to accurately determine the terrain correction that supplemented the gravimetric anomaly information. Geophysical interpretation indicate the presence of weathered rocks in the near surface zone and fractures and loosened zones located surround the karst cave.

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