Embedded magnetohydrodynamic liquid metal thermal transport: validated analysis and design optimization

2016 ◽  
Vol 28 (7) ◽  
pp. 862-877 ◽  
Author(s):  
Darren J Hartl ◽  
Geoffrey J Frank ◽  
Jeffery W Baur

This work addresses the multi-fidelity analysis-driven design of a thermal transport system based on the flow of liquid metal through a structural laminate as induced by a solid-state magneto-hydro-dynamic (MHD) pump. A full three-dimensional model of the thermal transport system is both simplified to a reduced-order algebraic model, which correctly captures trends in the global system response, and alternatively implemented in an finite element framework, which captures essential global and local aspects of the system response not attainable via reduced-order modeling. The predictions of each model are validated against previously published experimental data. It is shown in detail for the first time in the context of MHD systems that a multi-fidelity approach to the multi-objective design optimization problem can leverage both the speed of the algebraic model and the accuracy of the finite element model, leading to effective predictions of optimal system designs in a reasonable amount of time. A relatively new algorithm for multi-objective and parameterized Pareto optimization is employed, and a clear path of continued development is identified.

Author(s):  
Keychun Park ◽  
Geng Zhang ◽  
Matthew P. Castanier ◽  
Christophe Pierre

In this paper, a component-based parametric reduced-order modeling (PROM) technique for vibration analysis of complex structures is presented, and applications to both structural design optimization and uncertainty analysis are shown. In structural design optimization, design parameters are allowed to vary in the feasible design space. In probabilistic analysis, selected model parameters are assumed to have predefined probability distributions. For both cases, each realization corresponding to a specific set of parameter values could be evaluated accurately based on the exact modes for the system with those parametric values. However, as the number of realizations increases, this approach becomes prohibitively expensive, especially for largescale finite element models. Recently, a PROM method that employs a fixed projection basis was introduced to avoid the eigenanalysis for each variation while retaining good accuracy. The fixed basis is comprised of a combination of selected mode sets of the full model calculated at only a few sampling points in the parameter space. However, the preparation for the basis may still be cumbersome, and the simulation cost and the model size increase rapidly as the number of parameters increases. In this work, a component-based approach is taken to improve the efficiency and effectiveness of the PROM technique. In particular, a component mode synthesis method is employed so that the parameter changes are captured at the substructure level and the analysis procedure is accelerated. Numerical results are presented for two example problems, a design optimization of a pickup truck and a probabilistic analysis of a simple L-shaped plate. It is shown that the new component-based approach significantly improves the efficiency of the PROM technique.


2012 ◽  
Vol 184-185 ◽  
pp. 565-569 ◽  
Author(s):  
Peng Xing Yi ◽  
Li Jian Dong ◽  
Yuan Xin Chen

In order to improve the reliability of a planet carrier, a simulation method based on multi-objective design optimization was developed in this paper. The objective of the method was to reduce the stress concentration, the deformation, and the quality of the planet carrier by optimizing the structure dimension. A parametric finite element model, which enables a good understanding of how the parameters affect the reliability of planet carrier, was established and simulated by ANSYS-WORKBENCH. The efficiency of the design optimization was improved by using a polynomials response surface to approximate the results of finite element analysis and a screening algorithm to determine the direction of optimization. Furthermore, the multi-objective optimization was capable of finding the global minimum results in the use of the minimum principle on the response surface. Computer simulation was carried out to verify the validity of the presented optimization method, by which the quality and the stability of the planet carrier were significantly reduced and improved, respectively. The methodology described in this paper can be effectively used to improve the reliability of planet carrier.


2015 ◽  
Vol 727-728 ◽  
pp. 660-665
Author(s):  
Shun Hsyung Chang ◽  
Fu Tai Wang ◽  
Jiing Kae Wu ◽  
Sergey N. Shevtsov ◽  
Igor V. Zhilyaev ◽  
...  

The paper presents some results of multi-objective optimization for the multilayered membrane-type piezoceramic MEMS based transducers with perforated active PZT and intermediate diaphragms, covered by the protective plates, and a vacuum chamber. An influence of the protective plate elastic and viscous properties, the dimensions and the relative areas of the perforated holes on the sensitivity’s frequency response of the hydrophone was studied for the broadening and equalizes the operating frequency band. We optimize the key design’s parameters using the Pareto approach with the finite element (FE) model of coupled piezoelectric-acoustic problem for the hydrophone.


2016 ◽  
Vol 138 (3) ◽  
Author(s):  
Darren J. Hartl ◽  
Edgar Galvan ◽  
Richard J. Malak ◽  
Jeffrey W. Baur

The success of model-based multifunctional material design efforts relies on the proper development of multiphysical models and advanced optimization algorithms. This paper addresses both in the context of a structure that includes a liquid metal (LM) circuit for integrated cooling. We demonstrate for the first time on a complex engineering problem the use of a parameterized approach to design optimization that solves a family of optimization problems as a function of parameters exogenous to the subsystem of interest. This results in general knowledge about the capabilities of the subsystem rather than a restrictive point solution. We solve this specialized problem using the predictive parameterized Pareto genetic algorithm (P3GA) and show that it efficiently produces results that are accurate and useful for design exploration and reasoning. A “population seeding” approach allows an efficient multifidelity approach that combines a computationally efficient reduced-fidelity algebraic model with a computationally intensive finite-element model. Using data output from P3GA, we explore different design scenarios for the LM thermal management concept and demonstrate how engineers can make a final design selection once the exogenous parameters are resolved.


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