Hydrodynamic improvement by adding inlet baffles on centrifugal pump for reducing cavitation instabilities

2021 ◽  
pp. 107754632110474
Author(s):  
Zhicong Wei ◽  
Ran Tao ◽  
Ruofu Xiao ◽  
Honglin Hu
Keyword(s):  
Centrifugal Pump ◽  
High Speed ◽  
Low Frequency ◽  
Cavitation Number ◽  
Center Frequency ◽  
Hydraulic Test ◽  
Rate Condition ◽  
Energy Characteristics ◽  
Cavitation Instability ◽  
The Relationship

Cavitation instability is a common phenomenon that causes vibration and noise of turbomachinery. In this study, an attempt is made to suppress the cavitation instability. A high-speed centrifugal pump with inducer is taken as the research objective. Four baffles are evenly arranged at the inlet of the inducer as a hydrodynamic improvement. The energy characteristics of the pump are measured on a closed hydraulic test rig. The pressure, vibration, and noise under different flow rates and different cavitation number are acquired for comparative analyses. Experimental results show that the energy characteristics changed after hydrodynamic improvement. The original pump is mainly affected by y-direction vibration and is clearly suppressed in the new pump. The low-frequency pressure pulsation under partial flow rate condition can be effectively suppressed. The baffles can also reduce the broadband center frequency at the pump outlet and change the relationship between center frequency and cavitation number. These results show that the hydrodynamic improvement at the inlet helps the suppression of cavitation instability of the high-speed centrifugal pump.

Numerical and Experimental Analysis of Flow Phenomena in a Centrifugal Pump Operating Under Low Flow Rates

2014 ◽  
Vol 137 (1) ◽  
Author(s):  
Yanxia Fu ◽  
Jianping Yuan ◽  
Shouqi Yuan ◽  
Giovanni Pace ◽  
Luca d'Agostino ◽  
...  
Keyword(s):  
Centrifugal Pump ◽  
High Speed ◽  
Pressure Fluctuations ◽  
Low Frequency ◽  
Internal Flow ◽  
Flow Coefficient ◽  
Flow Instabilities ◽  
Low Flow ◽  
Flow Rates ◽  
Wide Range

The characteristics of flow instabilities as well as the cavitation phenomenon in a centrifugal pump operating at low flow rates were studied by experimental and numerical means, respectively. Specially, a three-dimensional (3D) numerical model of cavitation was applied to simulate the internal flow through the pump and suitably long portions of the inlet and outlet ducts. As expected, cavitation proved to occur over a wide range of low flow rates, producing a characteristic creeping shape of the head-drop curve and developing in the form of nonaxisymmetric cavities. As expected, the occurrence of these cavities, attached to the blade suction sides, was found to depend on the pump's flow coefficient and cavitation number. The experiments focused on the flow visualization of the internal flow patterns by means of high-speed digital movies and in the analysis of the inlet pressure pulsations near the impeller eye by means of fast response pressure transducers. The experimental results showed that the unsteady behavior of the internal flow in the centrifugal pump operating at low flow rates has the characteristics of a peculiar low-frequency oscillation. Meanwhile, under certain conditions, the low-frequency pressure fluctuations were closely correlated to the flow instabilities induced by the occurrence of cavitation phenomena at low flow rates. Finally, the hydraulic performances of the centrifugal pump predicted by numerical simulations were in good agreement with the corresponding experimental data.

scholarly journals Multifrequency Instability of Cavitating Inducers

2006 ◽  
Vol 129 (6) ◽  
pp. 731-736 ◽  
Author(s):  
Christopher E. Brennen
Keyword(s):  
High Speed ◽  
Low Frequency ◽  
Performance Degradation ◽  
Cavitation Number ◽  
Pressure Measurements ◽  
Higher Harmonics ◽  
Unsteady Pressure ◽  
Arbitrary Frequency ◽  
Unsteady Pressure Measurements

Recent testing of high-speed cavitating turbopump inducers has revealed the existence of more complex instabilities than the previously recognized cavitating surge and rotating cavitation. This paper explores one such instability that is uncovered by considering the effect of a downstream asymmetry, such as a volute on a rotating disturbance similar to (but not identical to) that which occurs in rotating cavitation. The analysis uncovers a new instability that may be of particular concern because it occurs at cavitation numbers well above those at which conventional surge and rotating cavitation occur. This means that it will not necessarily be avoided by the conventional strategy of maintaining a cavitation number well above the performance degradation level. The analysis considers a general surge component at an arbitrary frequency ω present in a pump rotating at frequency Ω and shows that the existence of a discharge asymmetry gives rise not only to beat components at frequencies, Ω−ω and Ω+ω (as well as higher harmonics), but also to rotating as well as surge components at all these frequencies. In addition, these interactions between the frequencies and the surge and rotating modes lead to “coupling impedances” that effect the dynamics of each of the basic frequencies. We evaluate these coupling impedances and show not only that they can be negative (and thus promote instability) but also are most negative for surge frequencies just a little below Ω. This implies potential for an instability involving the coupling of a surge mode with a frequency around 0.9Ω and a low-frequency rotating mode about 0.1Ω. We also examine how such an instability would be manifest in unsteady pressure measurements at the inlet to and discharge from a cavitating pump and establish a “footprint” for the recognition of such an instability.

Visual experiment and numerical simulation of cavitation instability in a high-speed inducer

2019 ◽  
Vol 234 (4) ◽  
pp. 470-480 ◽  
Author(s):  
Baoling Cui ◽  
Jie Chen
Keyword(s):  
Numerical Simulation ◽  
High Speed ◽  
Volume Fraction ◽  
Cavitation Number ◽  
Cavitating Flow ◽  
Design Flow ◽  
Local Pressure ◽  
Cloud Cavitation ◽  
Sheet Cavitation ◽  
Cavitation Instability

Cavitation instabilities in a high-speed inducer at a design flow rate were investigated for different cavitation numbers in numerical simulations and visual experiments. On the basis of a shear stress transport k–ω turbulence model and Zwart–Gerber–Belamri cavitation model, the transient cavitating flow in a high-speed centrifugal pump with an inducer is numerically simulated using ANSYS-CFX 15.0 software. Visual experiments were carried out to capture the evolution of cavitating flow in the inducer by using a high-speed camera. The performance and cavitation characteristic curves from numerical simulation agree with those from experiment. With a decreasing cavitation number, the cavitation development in the high-speed inducer goes through incipient cavitation, developing cavitation, critical cavitation, and deteriorated cavitation and presents vortex cavitation, sheet cavitation, cloud cavitation, backflow cavitation, and a cavitation surge. The region having a high vapor volume fraction basically coincides with the region of low local pressure at the same cavitation number. The position of largish blade loading on the inducer changes with the development of cavitation. A cavitation surge as one type of cavitation instability appears in the inducer at lower cavitation numbers. The drop or rise of the head coefficient is affected by an increasing or decreasing cavitation area in the cycle of a cavitation surge.

scholarly journals Experimental Research on Cavitation Evolution and Movement Characteristics of the Projectile during Vertical Launching

2021 ◽  
Vol 9 (12) ◽  
pp. 1359
Author(s):  
Siru Chen ◽  
Yao Shi ◽  
Guang Pan ◽  
Shan Gao
Keyword(s):  
High Speed ◽  
Cavitation Number ◽  
Small Scale ◽  
Scaled Model ◽  
General Process ◽  
Movement Characteristics ◽  
Shedding Frequency ◽  
The Stability ◽  
The Relationship ◽  
Launch Platform

Aiming at the problem of unsteady cavitation during a projectile’s vertical water-exit process, scaled model experiments were carried out based on the self-designed underwater launch platform and high-speed cameras, which focus on changes in cavitation shape and projectile posture. In this paper, the general process of the cavitation evolution and projectile’s movement is described; the relationship between the re-entry jet, local cavitation number and cavitation stability is discussed. Meanwhile, the effect of head forms and launch speeds on the cavitation evolution and movement characteristics is analyzed, including 60° cone, 90° cone and hemispherical head with velocity of 16.8 m/s, 18.5 m/s and 20.0 m/s, whose launch cavitation number is 0.714, 0.589 and 0.504. The results show that the attached cavities fall off from the bottom up under the influence of the end-re-entry jet and the shedding frequency declines when the launch cavitation number decreases. The cavitation growth of 60° cone is easily disturbed by the air mass near the launcher, the cavitation development of 90° cone is characterized by small-scale and high-frequency growth and shedding, while the hemispherical head is not prone to cavitation. Moreover, increasing the speed can improve the stability of cavitation development and the projectile’s movement.

Practical High Resolution Microscopy

1968 ◽  
Vol 26 ◽  
pp. 302-303
Author(s):  
P. A. Marsh ◽  
T. Mullens ◽  
D. Price
Keyword(s):  
High Resolution ◽  
Magnetic Fields ◽  
Low Frequency ◽  
Resolving Power ◽  
Careful Attention ◽  
Electron Microscopes ◽  
The Relationship ◽  
High Resolution Microscopy ◽  
New Facilities

It is possible to exceed the guaranteed resolution on most electron microscopes by careful attention to microscope parameters essential for high resolution work. While our experience is related to a Philips EM-200, we hope that some of these comments will apply to all electron microscopes.The first considerations are vibration and magnetic fields. These are usually measured at the pre-installation survey and must be within specifications. It has been our experience, however, that these factors can be greatly influenced by the new facilities and therefore must be rechecked after the installation is completed. The relationship between the resolving power of an EM-200 and the maximum tolerable low frequency interference fields in milli-Oerstedt is 10 Å - 1.9, 8 Å - 1.4, 6 Å - 0.8.

Predictive Failure Analysis of Solder Joints with Simultaneous High Speed EBSD and EDS

2018 ◽  
Author(s):  
J. Lindsay ◽  
P. Trimby ◽  
J. Goulden ◽  
S. McCracken ◽  
R. Andrews
Keyword(s):  
High Speed ◽  
Solder Joints ◽  
Phase Distribution ◽  
Bond Failure ◽  
Microstructural Parameters ◽  
Snpb Solder ◽  
Grain Orientations ◽  
Accelerated Thermal Cycling ◽  
The Relationship ◽  
Opening Up

Abstract The results presented here show how high-speed simultaneous EBSD and EDS can be used to characterize the essential microstructural parameters in SnPb solder joints with high resolution and precision. Analyses of both intact and failed solder joints have been carried out. Regions of strain localization that are not apparent from the Sn and Pb phase distribution are identified in the intact bond, providing key insights into the mechanism of potential bond failure. In addition, EBSD provides a wealth of quantitative detail such as the relationship between parent Sn grain orientations and Pb coarsening, the morphology and distribution of IMCs on a sub-micron scale and accurate grain size information for all phases within the joint. Such analyses enable a better understanding of the microstructural developments leading up to failure, opening up the possibility of improved accelerated thermal cycling (ATC) testing and better quality control.

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