scholarly journals A new modal analysis method applied to changing machine tool using clustering

2020 ◽  
Vol 12 (10) ◽  
pp. 168781402096832
Author(s):  
Xuchu Jiang ◽  
Xinyong Mao ◽  
Yingjie Chen ◽  
Caihua Hao

The states of the machine tool, such as the components’ position and the spindle speed, play leading roles in the change of dynamic parameters. However, the traditional modal analysis method that modal parameters manually identified from vibration signal is greatly interfered by harmonics, and the process of eliminating interference is very inefficient and subjective. At present, there is a lack of a standard and efficient method to characterize modal parameter changes in different states of machine tools. This paper proposes a new machine tool modal classification analysis method based on clustering. The characteristics related to the modal parameters are extracted from the response signal in different states, and the clustering results are used to reflect the changes of machine tool modal parameters. After the amplitude of the frequency response function is normalized, the characteristics related to the natural frequency are acquired, and the clustering results further reflect the difference of the natural frequency of the signal. The new method based on clustering can be a standard and efficient method to characterize modal parameter changes in different states of machine tools.

2011 ◽  
Vol 189-193 ◽  
pp. 2067-2070 ◽  
Author(s):  
Li Zhang ◽  
Xiao Yuan Bu ◽  
Yan Jue Gong

The mechanical properties of self-healing composite gear with microcapsules can be effectively improved. Based on Finite Elements Analysis method, the modal analysis of three different formulations of composites gear have been carried out in order to explore effects of self-healing microcapsule on the modal parameters of a gear. The comparison of results shows that modulus ratio is one of important inflencing factors on the natural frequency of a gear. The study in this paper provides a good foundation for further research on self-healing composite gear.


2021 ◽  
Vol 2021 (4) ◽  
pp. 4930-4940
Author(s):  
JAN BERTHOLD ◽  
◽  
MARTIN KOLOUCH ◽  
JOACHIM REGEL ◽  
MARTIN DIX ◽  
...  

Output-only Modal Analysis makes it possible to investigate the dynamic behaviour of machine tools, especially under process conditions. The differences between standstill and process state, which are important to be considered, result from process damping, gyroscopic moments of the rotating spindle, and changes in preloads and clearance in bearing and joints. Output-only Modal Analysis assumes a complete excitation of the structure by white noise characteristics. There are several mechanisms in a machine tool under process conditions that could cause a vibration response. Besides the cutting process itself, the movement of the NC-axes, as well as rotating fans of the control system and auxiliary units, can be excitation sources. This paper investigates to what extent several excitation mechanisms in machine tools fulfill the analysis assumption and in which way the identified modal parameters depend on the boundary conditions of the excitation characteristics.


Procedia CIRP ◽  
2018 ◽  
Vol 77 ◽  
pp. 473-476 ◽  
Author(s):  
Jan Berthold ◽  
Martin Kolouch ◽  
Volker Wittstock ◽  
Matthias Putz

2018 ◽  
Vol 19 (01) ◽  
pp. 1940010 ◽  
Author(s):  
Yan-Chun Ni ◽  
Qi-Wei Zhang ◽  
Jian-Feng Liu

Modal identification aims at identifying the dynamic properties including natural frequency, damping ratio, and mode shape, which is an important step in further structural damage detection, finite element model updating, and condition assessment. This paper presents the work on the investigation of the dynamic characteristics of a long-span cable-stayed bridge-Sutong Bridge by a Bayesian modal identification method. Sutong Bridge is the second longest cable-stayed bridge in the world, situated on the Yangtze River in Jiangsu Province, China, with a total length of 2 088[Formula: see text]m. A short-term nondestructive on-site vibration test was conducted to collect the structural response and determine the actual dynamic characteristics of the bridge before it was opened to traffic. Due to the limited number of sensors, multiple setups were designed to complete the whole measurement. Based on the data collected in the field tests, modal parameters were identified by a fast Bayesian FFT method. The first three modes in both vertical and transverse directions were identified and studied. In order to obtain modal parameter variation with temperature and vibration levels, long-term tests have also been performed in different seasons. The variation of natural frequency and damping ratios with temperature and vibration level were investigated. The future distribution of the modal parameters was also predicted using these data.


2019 ◽  
Vol 295 ◽  
pp. 67-72
Author(s):  
Zhong Peng Zheng ◽  
Xin Yang Jiang ◽  
Xin Jin

In order to improve the dynamic stability of precision micro slitting turn-milling machine tools, reduce or avoid the vibration problem during the cutting process, optimize the machine structure and processing parameters, the modal analysis of precision micro slitting turn-milling machine tool based on hammer experimental method was researched. In this paper, by analyzing the mechanism of precision micro slitting turn-milling machine tools, the multi degree-of-freedom mathematical vibration model of precision slitting turn-milling machine tools is constructed. The precision micro turn-milling machine tool is analyzed based on the hammer experiment analysis. The modal analysis obtained the first five natural frequencies and resonance speeds of the precision micro slitting turn-milling machine tool,including ST26, NN-25UB8K2 and NN-20UB87. The research results show that hammer experimental method can evaluate the vibration modal analysis of precision micro slitting turn-milling machine tools to some extent. The experimental modal analysis results guide and optimize the structural design and processing technology of precision micro slitting turn-milling machine tools.


2019 ◽  
Vol 11 (2) ◽  
pp. 324-337
Author(s):  
Sk Abdul Kaium ◽  
Sayed Abul Hossain ◽  
Jafar Sadak Ali

Purpose The purpose of this paper is to highlight that the need for improved system identification methods within the domain of modal analysis increases under the impulse of the broadening field of applications, e.g., damage detection and vibro-acoustics, and the increased complexity of today’s structures. Although significant research efforts during the last two decades have resulted in an extensive number of parametric identification algorithms, most of them are certainly not directly applicable for modal parameter extraction. So, based on this, the aim of the present work is to develop a technique for modal parameter extraction from the measured signal. Design/methodology/approach A survey and classification of the different modal analysis methods are made; however, the focus of this thesis is placed on modal parameter extraction from measured time signal. Some of the methods are examined in detail, including both single-degree-of-freedom and multi-degree-of-freedom approaches using single and global frequency-response analysis concepts. The theory behind each of these various analysis methods is presented in depth, together with the development of computer programs, theoretical and experimental examples and discussion, in order to evaluate the capabilities of those methods. The problem of identifying properties of structures that possess close modes is treated in particular detail, as this is a difficult situation to handle and yet a very common one in many structures. It is essential to obtain a good model for the behavior of the structure in order to pursue various applications of experimental modal analysis (EMA), namely: updating of finite element models, structural modification, subsystem-coupling and calculation of real modes from complex modes, to name a few. This last topic is particularly important for the validation of finite element models, and for this reason, a number of different methods to calculate real modes from complex modes are presented and discussed in this paper. Findings In this paper, Modal parameters like mode shapes and natural frequencies are extracted using an FFT analyzer and with the help of ARTeMiS, and subsequently, an algorithm has been developed based on frequency domain decomposition (FDD) technique to check the accuracy of the results as obtained from ARTeMiS. It is observed that the frequency domain-based algorithm shows good agreement with the extracted results. Hence the following conclusion may be drawn: among several frequency domain-based algorithms for modal parameter extraction, the FDD technique is more reliable and it shows a very good agreement with the experimental results. Research limitations/implications In the case of extraction techniques using measured data in the frequency domain, it is reported that the model using derivatives of modal parameters performed better in many situations. Lack of accurate and repeatable dynamic response measurements on complex structures in a real-life situation is a challenging problem to analyze exact modal parameters. Practical implications During the last two decades, there has been a growing interest in the domain of modal analysis. Evolved from a simple technique for troubleshooting, modal analysis has become an established technique to analyze the dynamical behavior of complex mechanical structures. Important examples are found in the automotive (cars, trucks, motorcycles), railway, maritime, aerospace (aircrafts, satellites, space shuttle), civil (bridges, buildings, offshore platforms) and heavy equipment industry. Social implications Presently structural health monitoring has become a significantly important issue in the area of structural engineering particularly in the context of safety and future usefulness of a structure. A lot of research is being carried out in this area incorporating the modern sophisticated instrumentations and efficient numerical techniques. The dynamic approach is mostly employed to detect structural damage, due to its inherent advantage of having global and location-independent responses. EMA has been attempted by many researchers in a controlled laboratory environment. However, measuring input excitation force(s) seems to be very expensive and difficult for the health assessment of an existing real-life structure. So Ambient Vibration Analysis is a good alternative to overcome those difficulties associated with the measurement of input excitation force. Originality/value Three single bay two storey frame structure has been chosen for the experiment. The frame has been divided into six small elements. An algorithm has been developed to determine the natural frequency of those frame structures of which one is undamaged and the rest two damages in single element and double element, respectively. The experimental results from ARTeMIS and from developed algorithm have been compared to verify the effectiveness of the developed algorithm. Modal parameters like mode shapes and natural frequencies are extracted using an FFT analyzer and with the help of ARTeMiS, and subsequently, an algorithm has been programmed in MATLAB based on the FDD technique to check the accuracy of the results as obtained from ARTeMiS. Using singular value decomposition, the power Spectral density function matrix is decomposed using the MATLAB program. It is observed that the frequency domain-based algorithm shows good consistency with the extracted results.


2017 ◽  
Vol 79 (6) ◽  
Author(s):  
Mohd Irman Ramli ◽  
Mohd. Zaki Nuawi ◽  
Shahrum Abdullah ◽  
Mohammad Rasidi Mohammad Rasani ◽  
Muhamad Arif Fadli Ahmad ◽  
...  

This study is conducted to determine the modal parameters namely natural frequencies and mode shapes of aluminum 6061 (Al6061). The parameters are done by conducting a free dynamic vibration analysis. Modal analysis study was conducted by both simulation and experimental approaches. The simulation was conducted via ANSYS software while the experimental work was performed through impact hammer testing to determine the vibration parameter. Two sensors i.e. piezoelectric film and accelerometer were used. The result obtained were ya = 302.02x – 52.51 (accelerometer) and yp = 295.78x - 41.73 (piezofilm). ya (accelerometer) and yp (piezofilm) is linear equation of the data plotted according to the reading from mode shape versus natural frequency. The relation between natural frequency from accelerometer and piezofilm for the rectangular-shaped specimen was ya = 1.02yp – 9.90 and can be concluded that the regression ratio of 1.02 was approximately 1.0 which agreed with the status of piezoelectric film sensor that can be used as an alternative sensor for accelerometer. There was a good results agreement between simulation and experimental work outcome.


2013 ◽  
Vol 694-697 ◽  
pp. 370-373
Author(s):  
Zhang Yu ◽  
Wen Zheng Cai

With the purpose of realizing the analysis of mechanical structure dynamic characteristics and inhibit vibration and noise, combined with the analysis of a certain type of high speed sewing machines vibration characteristics, we carry on the concrete experimental modal analysis, and compare the results of the experimental modal analysis with the results of spectrum analysis. The analysis results show that the second order natural frequency of the shell is close to two octaves under the normal working speed of sewing machine and it will lead to resonance. Enhancing the structural rigidity and the natural frequency under this modal to avoid resonance frequency is the key to improve vibration resistance of the structure.


2014 ◽  
Vol 536-537 ◽  
pp. 1326-1332 ◽  
Author(s):  
Bo Luo ◽  
Bin Li ◽  
Xin Yong Mao ◽  
Hui Cai

For application in large machine tools, the machined part quality, accuracy as well as machining speed depende greatly on the dynamics of the structure. In this paper, an active-excitation modal analysis (AEMA), using inertial force of the moving slider to excite the structural modes, is proposed. Modal parameters of the machine tool structure estimated by AEMA are experimentally validated. Since the artificial excitation produced by elaborate excitation equipment is replaced by the inertial force of the slider, the proposed method is much more practical and economical than traditional methods.


2012 ◽  
Vol 150 ◽  
pp. 205-210 ◽  
Author(s):  
Long Xue Xiao ◽  
Guo Qing Wu ◽  
Xu Dong Zhang

The structural and working principle of a kind of maglev linear feed unit for CNC engraving and milling machine tools are presented, and its mathematical model is analyzed, then its model of vibration is established in this paper. The modal analysis is made, the natural frequency is calculated with its vibration models, and the influence on the natural frequency of electromagnetic levitation bearing unit, which is caused by stiffness and damping coefficients of electromagnetic levitation bearing, is analyzed respectively by means of ANSYS software. The calculation and analysis presented in this paper can help us design the structure of the maglev linear feed unit for CNC engraving and milling machine tools, and can also establish a solid foundation for further etailed dynamics analysis.


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