scholarly journals Time-dependent line-of-sight extinction tomography for multi-hole GDI injectors

2016 ◽  
Vol 9 (3) ◽  
pp. 199-211 ◽  
Author(s):  
Yudaya Sivathanu ◽  
Jongmook Lim ◽  
Varun Kulkarni
Keyword(s):  
Ambient Temperature ◽  
Direct Injection ◽  
Injection Pressure ◽  
Gasoline Direct Injection ◽  
Time Dependent ◽  
Line Of Sight ◽  
Experimental Measurements ◽  
Fuel Injectors ◽  
Factors Affecting ◽  
Spray Structure

Finely atomized sprays from multi-hole gasoline direct injection (GDI) fuel injectors make them an ideal choice for automobile applications. A knowledge of the factors affecting the performance of these injectors is hence important. In the study presented here, we employ statistical extinction tomography to examine the transient characteristics of two GDI fuel injectors with five and six holes. Two axial locations, 25 mm and 35 mm from the injector exit, are chosen for experimental measurements, and the dependence of injection pressure and ambient temperature on plume locations and angles is examined from these measurements. A pressure chamber with opposing windows is used which permits the nozzle to be rotated 12 times (30° each rotation) to obtain information on the complete spray structure. Additionally, the plume centroid locations are measured and compared with those obtained with a mechanical patternator. The centroid locations from the two instruments compare favorably.

Simulation of Coarse Droplet and Liquid Column Formed around Nozzle Outlets Due to Valve Wobble of a Gasoline Direct Injection Injector

2018 ◽  
Vol 140 (10) ◽  
Author(s):  
Eiji Ishii ◽  
Yoshihito Yasukawa ◽  
Kazuki Yoshimura ◽  
Kiyotaka Ogura
Keyword(s):  
Surface Tension ◽  
Particulate Matter ◽  
Direct Injection ◽  
Gasoline Direct Injection ◽  
Fuel Spray ◽  
Direct Injection Engines ◽  
Fuel Injectors ◽  
Multiple Injections ◽  
Fuel Mixtures ◽  
Opening And Closing

The generation of particulate matter (PM) is one problem with gasoline direct-injection engines. PM is generated in high-density regions of fuel. Uniform air/fuel mixtures and short fuel-spray durations with multiple injections are effective in enabling the valves of fuel injectors not to wobble and dribble. We previously studied what effects the opening and closing of valves had on fuel spray behavior and found that valve motions in the opening and closing directions affected spray behavior and generated coarse droplets during the end-of-injection. We focused on the effects of valve wobbling on fuel spray behavior in this study, especially on the behavior during the end-of-injection. The effects of wobbling on fuel spray with full valve strokes were first studied, and we found that simulated spray behaviors agreed well with the measured ones. We also studied the effects on fuel dribble during end-of-injection. When a valve wobbled from left to right, the fuel dribble decreased in comparison with a case without wobbling. When a valve wobbled from the front to the rear, however, fuel dribble increased. Surface tension significantly affected fuel dribble, especially in forming low-speed liquid columns and coarse droplets. Fuel dribble was simulated while changing the wetting angle on walls from 60 to 5 deg. We found that the appearance of coarse droplets in sprays decreased during the end-of-injection by changing the wetting angles from 60 to 5 deg.

Effect of Fuel Injection Pressure and Engine Speed on Performance, Emissions, Combustion, and Particulate Investigations of Gasohols Fuelled Gasoline Direct Injection Engine

2019 ◽  
Vol 142 (4) ◽  
Author(s):  
Nikhil Sharma ◽  
Avinash Kumar Agarwal
Keyword(s):  
Internal Combustion Engines ◽  
Fuel Injection ◽  
Driving Forces ◽  
Direct Injection ◽  
Engine Performance ◽  
Injection Pressure ◽  
Operating Conditions ◽  
Gasoline Direct Injection ◽  
Primary Alcohols ◽  
Renewable Fuel

Abstract Fuel availability, global warming, and energy security are the three main driving forces, which determine suitability and long-term implementation potential of a renewable fuel for internal combustion engines for a variety of applications. Comprehensive engine experiments were conducted in a single-cylinder gasoline direct injection (GDI) engine prototype having a compression ratio of 10.5, for gaining insights into application of mixtures of gasoline and primary alcohols. Performance, emissions, combustion, and particulate characteristics were determined at different engine speeds (1500, 2000, 2500, 3000 rpm), different fuel injection pressures (FIP: 40, 80, 120, 160 bars) and different test fuel blends namely 15% (v/v) butanol, ethanol, and methanol blended with gasoline, respectively (Bu15, E15, and M15) and baseline gasoline at a fixed (optimum) spark timing of 24 deg before top dead center (bTDC). For a majority of operating conditions, gasohols exhibited superior characteristics except minor engine performance penalty. Gasohols therefore emerged as serious candidate as a transitional renewable fuel for utilization in the existing GDI engines, without requirement of any major hardware changes.

Experimental and Numerical Analysis on the Influence of Direct Fuel Injection Into O2-Depleted Environment of a GDI-HCCI Engine

2020 ◽  
Author(s):  
Ratnak Sok ◽  
Jin Kusaka
Keyword(s):  
Fuel Injection ◽  
Direct Injection ◽  
Injection Pressure ◽  
Single Pulse ◽  
Gasoline Direct Injection ◽  
Injection Timing ◽  
Rich Mixture ◽  
Intake Stroke ◽  
Shift Reaction ◽  
Direct Fuel Injection

Abstract Injected gasoline into the O2-depleted environment in the recompression stroke can be converted into light hydrocarbons due to thermal cracking, partial oxidation, and water-gas shift reaction. These reformate species influence the combustion phenomena of gasoline direct injection homogeneous charge compression ignition (GDI-HCCI) engines. In this work, a production-based single-cylinder research engine was boosted to reach IMEPn = 0.55 MPa in which its indicated efficiency peaks at 40–41%. Experimentally, the main combustion phases are advanced under single-pulse direct fuel injection into the negative valve overlap (NVO) compared with that of the intake stroke. NVO peak in-cylinder pressures are lower than that of motoring, which emphasizes that endothermic reaction occurs during the interval. Low O2 concentration could play a role in this evaporative charge cooling effect. This phenomenon limits the oxidation reaction, and the thermal effect is not pronounced. For understanding the recompression reaction phenomena, 0D simulation with three different chemical reaction mechanisms is studied to clarify that influences of direct injection timing in NVO on combustion advancements are kinetically limited by reforming. The 0D results show the same increasing tendencies of classical reformed species of rich-mixture such as C3H6, C2H4, CH4, CO, and H2 as functions of injection timings. By combining these reformed species into the main fuel-air mixture, predicted ignition delays are shortened. The effects of the reformed species on the main combustion are confirmed by 3D-CFD calculation, and the results show that OH radical generation is advanced under NVO fuel injection compared with that of intake stroke conditions thus earlier heat release and cylinder pressure are noticeable. Also, parametric studies on injection pressure and double-pulse injections on engine combustion are performed experimentally.

Transient Fuel Spray Structure for Simulated Injection Strategies in Direct Injection, Spark Ignition Engines

2001 ◽  
Author(s):  
P. A. Hutchison ◽  
R. B. Wicker
Keyword(s):  
Flow Visualization ◽  
Cross Section ◽  
Direct Injection ◽  
Fuel Spray ◽  
Spark Ignition Engines ◽  
Rail Pressure ◽  
Fuel Injectors ◽  
Spray Structure ◽  
Image Velocimetry ◽  
Direct Injection Spark Ignition

Abstract For two production DISI fuel injectors, flow visualization and particle image velocimetry (PIV) were utilized to illustrate the effect of fuel rail pressure and in-cylinder density (using in-cylinder pressure) on instantaneous fuel spray structure. Studies were performed within a non-motored research cylinder for two fuel rail pressures (3 MPa and 5 MPa) and two in-cylinder pressures (2 atm and 6 atm). Instantaneous flow visualization demonstrated the effects of changes in fuel rail pressure and in-cylinder density on transient spray structure. Increased fuel rail pressure resulted in increased narrowing of the spray cross-section and increased spray penetration distance. Increased in-cylinder density produced sprays with increased narrowing of the spray cross-section and shorter penetration distances. Spray velocities were shown to increase with increased fuel rail pressure and decrease with increased in-cylinder density.

scholarly journals Non-Structural Damage Verification of the High Pressure Pump Assembly Ball Valve in the Gasoline Direct Injection Vehicle System

Processes ◽  
2019 ◽  
Vol 7 (11) ◽  
pp. 857 ◽  
Author(s):  
Liang Lu ◽  
Qilong Xue ◽  
Manyi Zhang ◽  
Liangliang Liu ◽  
Zhongyu Wu
Keyword(s):  
High Pressure ◽  
Structural Damage ◽  
Direct Injection ◽  
Equivalent Stress ◽  
Injection Pressure ◽  
Gasoline Direct Injection ◽  
Relief Valve ◽  
High Pressure Pump ◽  
Pressure Pump ◽  
Valve Ball

The injection pressure of the gasoline direct injection vehicle is currently developing from the low pressure to the high pressure, and the increase of the injection pressure has brought various damage problems to the high pressure pump structure. These problems should be solved urgently. In this paper, the damage problem of the high pressure pump unloading valve ball in a gasoline direct injection vehicle under high pressure conditions is studied. The theoretical calculation of the force of the pressure relief valve is carried out. Firstly, the equivalent friction coefficient is obtained by decoupling analysis of the statically indeterminate model. Based on this, a finite element model is established. The equivalent stress is obtained by numerical simulation. The equivalent stress is compared with the yield strength of the valve ball material to determine that the valve ball damage is a non-static damage. At the same time, the s-N curve of the probability of destruction of one-millionth of the material of the valve ball is given. Then, the fatigue numerical simulation is performed. A safety factor of 3.66 is obtained. In summary, the high pressure relief valve ball in the direct injection high pressure pump should not be a traditional structural damage under high pressure conditions. In the theoretical calculation, the tangential displacement and radial displacement of the ball are all on the micrometer level. It can be presumed that the surface damage of the valve ball is microscopic damage, such as fretting wear.

scholarly journals Particulate emissions from a highly boosted gasoline direct injection engine

2017 ◽  
Vol 19 (3) ◽  
pp. 347-359 ◽  
Author(s):  
Felix Leach ◽  
Richard Stone ◽  
Dave Richardson ◽  
Andrew Lewis ◽  
Sam Akehurst ◽  
...  
Keyword(s):  
Particle Number ◽  
Fuel Injection ◽  
Direct Injection ◽  
Injection Pressure ◽  
Back Pressure ◽  
Gasoline Direct Injection ◽  
Exhaust Gas ◽  
Fuel Injection Pressure ◽  
Gas Recirculation ◽  
Operating Points

Downsized, highly boosted, gasoline direct injection engines are becoming the preferred gasoline engine technology to ensure that increasingly stringent fuel economy and emissions legislation are met. The Ultraboost project engine is a 2.0-L in-line four-cylinder prototype engine, designed to have the same performance as a 5.0-L V8 naturally aspirated engine but with reduced fuel consumption. It is important to examine particle number emissions from such extremely highly boosted engines to ensure that they are capable of meeting current and future emissions legislation. The effect of such high boosting on particle number emissions is reported in this article for a variety of operating points and engine operating parameters. The effect of engine load, air–fuel ratio, fuel injection pressure, fuel injection timing, ignition timing, inlet air temperature, exhaust gas recirculation level, and exhaust back pressure has been investigated. It is shown that particle number emissions increase with increase in cooled, external exhaust gas recirculation and engine load, and decrease with increase in fuel injection pressure and inlet air temperature. Particle number emissions are shown to fall with increased exhaust back pressure, a key parameter for highly boosted engines. The effects of these parameters on the particle size distributions from the engine have also been evaluated. Significant changes to the particle size spectrum emitted from the engine are seen depending on the engine operating point. Operating points with a bias towards very small particle sizes were noted.

Effect of ultra-high injection pressure up to 50 MPa on macroscopic spray characteristics of a multi-hole gasoline direct injection injector fueled with ethanol

2017 ◽  
Vol 232 (8) ◽  
pp. 1092-1104 ◽  
Author(s):  
Xiang Li ◽  
Yi-qiang Pei ◽  
Jing Qin ◽  
Dan Zhang ◽  
Kun Wang ◽  
...  
Keyword(s):  
High Speed ◽  
Direct Injection ◽  
Cone Angle ◽  
Injection Pressure ◽  
Fuel Mixture ◽  
Gasoline Direct Injection ◽  
Spray Characteristics ◽  
High Injection ◽  
High Injection Pressure ◽  
Wall Impingement

This research systematically studied the effect of injection pressure on macroscopic spray characteristics of a five-hole gasoline direct injection (GDI) injector fueled with ethanol, especially under ultra-high injection pressure up to 50 MPa. The front and side views of sprays were photographed by the schlieren method using a high-speed camera. Various parameters, including spray development stages, cone angle, penetration, area and irregular ratio, were fully analyzed to evaluate macroscopic characteristics of the whole spray and spray core with varying injection pressure. The results demonstrated that the effect of ultra-high injection pressure on macroscopic spray characteristics was significant. As injection pressure increased from 10 MPa to 50 MPa, the occurrence time of branch-like structure decreased; the cone angle increased little; the area increased significantly; the area ratio dropped by 6.4 and 5.8 percentage points on average for the front view and side view spray, respectively. There was a significant increase in the trend for penetration as the injection pressure rose from 10 MPa to 30 MPa. However, this trend became weak when the injection pressure further increased. The penetration ratio under ultra-high injection pressure was slightly higher than it was under 10 or 20 MPa. Ultra-high injection pressure would not obviously raise the possibility of spray/wall impingement, but led to the impingement quantity increasing to some extent. Increasing injection pressure could enhance the vortex scale, finally resulting in better air/fuel mixing quality. Ultra-high injection pressure was a potential way to improve air/fuel mixture homogeneity for a GDI injector fueled with ethanol.

Advanced Numerical Approach to Simulate GDI Sprays Under Engine-Like Conditions

2014 ◽  
Author(s):  
Eiji Ishii ◽  
Motoyuki Abe ◽  
Hideharu Ehara ◽  
Yoshihito Yasukawa
Keyword(s):  
Flow Direction ◽  
Direct Injection ◽  
Fuel Mixture ◽  
Numerical Approach ◽  
Gasoline Direct Injection ◽  
Fuel Spray ◽  
Density Region ◽  
Penetration Length ◽  
Spray Penetration ◽  
Fuel Injectors

Gasoline direct-injection (GDI) engines provide both higher engine power and better fuel efficiency than port-injection gasoline engines. However, they emit more particulate matter (PM) than the latter engines. Fuel stuck on walls of pistons and combustion chambers forms a high-density region of fuel in the air/fuel mixture, which becomes a source of PM. To decrease the amount of PM, fuel injectors with short length of spray-penetration are required. A fuel-spray simulation was previously developed; that is, the air/fuel-mixture simulation was integrated with the liquid-column-breakup simulation. The developed fuel-spray simulation was used to optimize the nozzle shapes of fuel injectors for gasoline direct-injection engines. In the present study, the factors that influence spray-penetration length were identified by the numerical simulation. The simulation results were validated by comparing the simulated spray-penetration length with the measured ones and revealing good agreement between them. Angle α was defined as that formed between the direction of flow entering the nozzle inlet and the direction of flow leaving the nozzle outlet; in other words, a indicates a change of flow direction. It was found that α and spray-penetration length was closely related. Velocity that are accelerated with a were studied, and it was found that the velocity within a plane perpendicular to the center axis of the nozzle increases with increasing α.

Particulate Matter Emission Suppression Strategies in a Turbocharged Gasoline Direct-Injection Engine

2017 ◽  
Vol 139 (10) ◽  
Author(s):  
Zhang Ming ◽  
Zhong Jun ◽  
Capelli Stefano ◽  
Lubrano Luigi
Keyword(s):  
Particulate Matter ◽  
Emission Reduction ◽  
Direct Injection ◽  
Injection Pressure ◽  
Particle Emission ◽  
Gasoline Direct Injection ◽  
Injection System ◽  
Dominant Factor ◽  
Injection Timing ◽  
Wide Range

The development process of a down-sized turbocharged gasoline direct-injection (GDI) engine/vehicle was partially introduced with the focus on particulate matter (PM)/particle number (PN) emission reduction. To achieve this goal, the injection system was upgraded to obtain higher injection pressure. Two types of prototype injectors were designed and compared under critical test conditions. Combined numerical and experimental analysis was made to select the right injector in terms of particle emission. With the selected injector, the effect of injection parameters calibration (injection pressure, start of injection (SOI) timing, number of injection pulses, etc.) on PM/PN emission was illustrated. The number of fuel injection pulses, SOI timing, and injection pressure were found playing the leading role in terms of the particle emission suppression. With single-injection strategy, the injection pressure and SOI timing were found to be a dominant factor to reduce particle emission in warm-up condition and cold condition, respectively; a fine combination of injection timing and injection pressure is generally able to decrease up to 50% of PM emission in a wide range of the engine map. While with multiple injection, up to an order of magnitude PM emission reduction can be achieved. Several New European Driving Cycle (NEDC) emission cycles were arranged on a demo vehicle to evaluate the effect of the injection system upgrade and adjusted calibration. This work will provide a guide for the emission control of GDI engines/vehicles fulfilling future emission legislation.

Sign in / Sign up

Export Citation Format

Share Document