scholarly journals Proposal of fatigue assessment method for piping under seismic loading (About the use of effective strain range for loading sequence effect)

Author(s):  
Koji MIYOSHI ◽  
Masayuki KAMAYA
Author(s):  
Koji Miyoshi ◽  
Masayuki Kamaya

Abstract Mixing flow causes fluctuations in fluid temperature near a pipe wall and may result in fatigue crack initiation. Movement of the hot spot, at which the pipe inner surface was heated by hot flow from the branch pipe, causes thermal stress fluctuations. In this study, the effect of the loading sequence on thermal fatigue in a mixing tee was investigated. In addition, the prediction method of the fatigue life for the variable thermal strain in the mixing tee was discussed. The time histories of the strain around the hot spot were estimated by finite element analysis for which the temperature condition was determined by wall temperature measured in a mock-up test. The accumulated fatigue damage around the hot spot obtained by Miner's rule was less than 1.0. Since the strain around the hot spot had waveforms with periodic overload, the loading sequence with periodic overload caused reduction of the fatigue life around the hot spot. Crack growth tests showed that a single overload decreased crack opening strain and increased the effective strain range. The increment of the effective strain range accelerated the crack growth rate after the overload. The accumulated fatigue damage for the strain in the mixing tee was calculated using Miner's rule and the strain ranges which added the maximum increment of the effective strain range. The accumulated fatigue damage was larger than 1.0 under most conditions. The proposed procedure is suitable to predict the conservative fatigue life in a mixing tee.


1978 ◽  
Vol 100 (1) ◽  
pp. 96-103 ◽  
Author(s):  
H. S. Lamba ◽  
O. M. Sidebottom

Extensive experiments were conducted on annealed copper under cyclic nonproportional strain histories. After cyclically stabilizing the material by uniaxial cycling, out-of-phase axial-shear strain cycling for the same effective strain range caused additional increases in stress amplitudes to restabilized levels. Following cyclic stabilization of the material under out-of-phase cycling, a cycle whose effective strain amplitude was comparable to those of previous cycles resulted in stress-strain behavior unique to that cycle and independent of prior stable deformation. The experimental verification of this material property, which has been the subject of much conjecture, allowed the design of a fundamental class of experiments that determined the subsequent yield surface and strain hardening behavior from only one specimen.


Author(s):  
Joseph Batten ◽  
Chris Currie ◽  
Jonathan Mann ◽  
Andrew Morley

Abstract Even with improvements to remove excessive conservatisms, current fatigue assessment approaches can result in high Cumulative Usage Factors (CUFs) for some analyses. In order to improve plant availability from these assessments and mitigate future changes to design codes, an improvement in understanding in this area is desirable. Hence the proposal for a Life Assessment Methodology (LAM) was created. The LAM is a concept for an approach based on modelling each stage of fatigue life to predict total fatigue life, as a means of minimising conservatism in an assessment, where necessary. It should also be capable of incorporating statistical methods to assign reliability figures to calculated plant lives. This paper describes the proposed definition of the LAM and how a proof of concept version of the LAM was developed to assess the Bettis Bechtel Stepped Pipe (BBSP) test. The results were presented with two seeded cases (fixed inputs) and a range of lives corresponding to associated Target Reliabilities (TRs). The Best Estimate (BE) and TR associated lives produced were based on using the latest methods available for calculating Fatigue Initiation (FI) and Fatigue Crack Growth (FCG), whereas the seeded Effective Strain Range (ESR) comparison case used current deterministic assessment methods. The results for the case study concluded that there is a benefit to pursuing the development of the LAM when compared to traditional assessment methods. It highlighted and quantified the conservatism present in traditional assessment methods for these cases as well as the need to understand the required TR for a specific component as this can have a large effect on the predicted life. With further refinements to the method, a more realistic and robust output of the total fatigue life distribution (for specific cases) would be obtained, which in turn would allow us to better quantify the conservatism associated with a TR.


Author(s):  
Jürgen Rudolph ◽  
Guy Baylac ◽  
Ralf Trieglaff ◽  
Rüdiger Gawlick ◽  
Michael Krämer ◽  
...  

Abstract The European Pressure Vessel Standard EN 13445 (harmonized Standard acc. to PED 2014/68/EU) provides in its Part 3 (Design) a simplified method for fatigue assessment (Clause 17) and a detailed method of fatigue assessment (Clause 18). While the new revision of Clause 17 has already been adopted, Clause 18 “Detailed Assessment of Fatigue Life” is now available as a consolidated revision in inquiry phase. This major and comprehensive revision has been developed within the framework of the European working group CEN/TC 54/WG 53 – Design methods and constitutes a crucial step towards a modern and user-friendly engineering fatigue assessment method. The overall structure and amendments of Clause 18 are to be presented. All these amendments aim at a significant increase in user friendliness and clear guidelines for application. The following items are to be mentioned in that context: • Fatigue assessment of welded components based on structural stress and structural hot-spot stress approaches, • Detailed guidelines for determining relevant stresses and stress ranges, • Cycle counting proposals in the context of the fatigue assessment method including a critical plane approach. The fatigue assessment of welded components is separated from the fatigue assessment of un-welded parts as it has already been done in previous versions with respective methodological differences. Stress analyses for clause 18 are usually based on detailed finite element analyses (FEA). As an essential amendment for the user, the determination of structural stress ranges for the fatigue assessment of welds is further detailed in a new appropriate annex. Different applicable methods for the determination of structural stresses are explained in connection with the requirements of the finite element models and analyses. The cycle counting issue is comprehensively treated in the context of different design and operation situations (design transients, operational stress-time-histories). The description is detailed towards a critical plane approach. Detailed proposals for implementation in an algorithmic programming framework are given making the described methods ready to use.


Author(s):  
Koji Miyoshi ◽  
Masayuki Kamaya

Abstract Mixing flow causes fluid temperature fluctuations near the pipe walls and may result in fatigue crack initiation. The authors have previously reported the loading sequence effect on thermal fatigue in a mixing tee. The fatigue damage around the hot spot, which was heated by the hot jet flow from the branch pipe, obtained by Miner’s rule was less than 1.0. Since the strain around the hot spot had waveforms with periodic overload, the loading sequence with periodic overload caused reduction of the fatigue life around the hot spot. In this study, the effect of a single overload on the fatigue crack growth rate was investigated in order to clarify the reduction of the fatigue life at the mixing tee due to strain with periodic overload. In addition, the prediction method of the fatigue life for the variable thermal strain at the mixing tee was discussed. It was shown the crack growth rate increased after an overload for both cases of tensile and compressive overloads. The effective strain amplitude increased after the application of a single overload. The fatigue life curve was modified by considering the increment of the effective strain range. The fatigue damage recalculated using the modified fatigue life curve was larger than 1.0 except in a few cases. The fatigue life could be assessed conservatively for variable strain at the mixing tee using the developed fatigue curve and Miner’s rule.


2019 ◽  
Vol 795 ◽  
pp. 383-388 ◽  
Author(s):  
Xiao Tao Zheng ◽  
Zhi Yuan Ma ◽  
Hao Feng Chen ◽  
Jun Shen

The traditional Low Cycle Fatigue (LCF) evaluation method is based on elastic analysis with Neuber’s rule which is usually considered to be over conservative. However, the effective strain range at the steady cycle should be calculated by detailed cycle-by-cycle analysis for the alternative elastic-plastic method in ASME VIII-2, which is obviously time-consuming. A Direct Steady Cycle Analysis (DSCA) method within the Linear Matching Method (LMM) framework is proposed to assess the fatigue life accurately and efficiently for components with arbitrary geometries and cyclic loads. Temperature-dependent stress-strain relationships considering the strain hardening described by the Ramberg-Osgood (RO) formula are discussed and compared with those results obtained by the Elastic-Perfectly Plastic (EPP) model. Additionally, a Reversed Plasticity Domain Method (RPDM) based on the shakedown and ratchet limit analysis method and the DSCA approach within the LMM framework (LMM DSCA) is recommended to design cyclic load levels of LCF experiments with predefined fatigue life ranges.


2014 ◽  
Vol 628 ◽  
pp. 137-141
Author(s):  
Xian Lei Meng

Defects have great influence on the safe running of pressure vessels, and the safty assessment for in-service pressure vessels containing defects can realize safe and economical operation of presure vessles.Aiming at the fatigue assement of defect in steel pressure vessels,the fatigue assement method is studied and a primary program can be uesd to calculate fatigue crack propagation and life prediction is programed based on GB19624.The comparison between test and calculated results indicates that the method provided is suitable for fatigue assessment of defects.Combining the test results and cricical conditonds, the presient approach can provide a basis for the fatigue safety assessment and the reasonable overhaul cycle of in-service pressure vessels.


2007 ◽  
Vol 345-346 ◽  
pp. 283-286
Author(s):  
Jong Duk Chung ◽  
Jang Sik Pyun ◽  
Ouk Sub Lee

In these days, most urban railway vehicles have been serviced under the random load application. However, it is considered to be a major factor of safety to predict the fatigue life for structures. It is thus required that fatigue assessment method for cumulative damage approach while Korea domestic regulations practices only the only has endurance limit approach. With this endurance limit approach, fatigue life prediction is impossible. In this research, the fatigue assessment for urban transit structure by using of cumulative damage approach method and related theories are presented.


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