Reduction of Torsional Vibration in Resonance Phenomena for Tractor Power Take-Off Drivelines Using Torsional Damper

2021 ◽  
Vol 64 (2) ◽  
pp. 365-376
Author(s):  
Da-Vin Ahn ◽  
In-Kyung Shin ◽  
Jooseon Oh ◽  
Woo-Jin Chung ◽  
Hyun-Woo Han ◽  
...  

HighlightsRattling of tractor power take-off drivelines can be detrimental to operators.A novel driveline model, which includes a torsional damper, was constructed.The behavior of the model was validated against that of an actual tractor driveline.The validated model was used to determine the optimal torsional damper parameters.These optimal parameters were validated by laboratory tests.Abstract. Rattle noise and high levels of vibration in agricultural tractors lower the productivity of the operators and may cause serious health issues in them. This study examined a method for preventing resonance and reducing the torsional vibration that causes rattling in tractor power take-off (PTO) drivelines in the idle state using a two-stage torsional damper. The PTO driveline was simplified to a 6-DOF model based on the principle of equivalent mass moment of inertia using commercial simulation software. The variations in the angular velocity of the PTO drive shaft in an actual tractor were measured and compared to the simulation results using a single-stage torsional damper to validate the model. Using this validated PTO driveline model, the pre spring of a two-stage torsional damper was investigated to determine its optimal torsional stiffness to minimize torsional vibration. The simulation results showed that the variations in the angular velocity of the PTO drive shaft decreased as the torsional stiffness of the pre spring decreased; accordingly, an appropriate torsional stiffness reduced the variation in the angular velocity delivered to the PTO drive shaft. The optimal torsional stiffness of the pre spring was determined by considering the manufacturing limitations of the torsional damper and the magnitude of the input engine torque. A pre spring with this optimal torsional stiffness was installed on an actual PTO driveline to measure the angular velocity transmissibility, which was the ratio of the variation in the angular velocity of the engine flywheel to the variation in the angular velocity of the PTO drive shaft, and the results were compared with those of the simulation. When the angular velocity of the engine was 850 rpm, the angular velocity transmissibility of the PTO drive shaft was 0.4 in the actual test, similar to the value of 0.29 obtained using the simulation. Thus, the simulation-optimized pre spring was able to avoid the resonance domain, while considerably reducing the torsional vibration that leads to rattling. The results of this study support the safe operation of agricultural tractors and guide the evaluation of torsional damper configurations of different vehicles. Keywords: PTO driveline, Resonance, Simulation model, Torsional damper, Torsional vibration, Tractor rattle.

2019 ◽  
Vol 2019 ◽  
pp. 1-12 ◽  
Author(s):  
Liupeng He ◽  
Changgao Xia ◽  
Sida Chen ◽  
Jiwei Guo ◽  
Yi Liu

This paper is aimed to investigate the influence of dual-mass flywheel (DMF) kinetic parameters on driveline torsional vibration in engine start-up process, which prescribes the design requirements under start-up condition for DMF matching. On the basis of driveline excitation analysis during engine start-up, the analytical model of DMF driveline torsional vibration system is built and simulated. The vehicle start-up test is conducted and compared with the simulation results. On account of the partial nonstationary characteristic of driveline during start-up, the start-up process is separated into 3 phases for discussing the influence of DMF rotary inertia ratio, hysteresis torque, and nonlinear torsional stiffness on attenuation effect. The test and simulation results show that the DMF undergoes severe oscillation when driveline passes through resonance zone, and the research model is verified to be valid. The DMF design requirements under start-up condition are obtained: the appropriate rotary inertia ratio (the 1st flywheel rotary inertia-to-the 2nd flywheel rotary inertia ratio) is 0.7∼1.1; the interval of DMF small torsion angle should be designed as being with small damping, while large damping is demanded in the interval of large torsion angle; DMF should be equipped with low torsional stiffness when working in start-up process.


Energies ◽  
2021 ◽  
Vol 14 (5) ◽  
pp. 1342
Author(s):  
Van Chien Pham ◽  
Jae-Hyuk Choi ◽  
Beom-Seok Rho ◽  
Jun-Soo Kim ◽  
Kyunam Park ◽  
...  

This paper presents research on the combustion and emission characteristics of a four-stroke Natural gas–Diesel dual-fuel marine engine at full load. The AVL FIRE R2018a (AVL List GmbH, Graz, Austria) simulation software was used to conduct three-dimensional simulations of the combustion process and emission formations inside the engine cylinder in both diesel and dual-fuel mode to analyze the in-cylinder pressure, temperature, and emission characteristics. The simulation results were then compared and showed a good agreement with the measured values reported in the engine’s shop test technical data. The simulation results showed reductions in the in-cylinder pressure and temperature peaks by 1.7% and 6.75%, while NO, soot, CO, and CO2 emissions were reduced up to 96%, 96%, 86%, and 15.9%, respectively, in the dual-fuel mode in comparison with the diesel mode. The results also show better and more uniform combustion at the late stage of the combustions inside the cylinder when operating the engine in the dual-fuel mode. Analyzing the emission characteristics and the engine performance when the injection timing varies shows that, operating the engine in the dual-fuel mode with an injection timing of 12 crank angle degrees before the top dead center is the best solution to reduce emissions while keeping the optimal engine power.


Author(s):  
Ganesh Mangavu ◽  
Anjan Kumar Dash

In this paper, an alternative design is proposed based on a family of three-legged manipulators. Such manipulators have two actuators (one vertical and one horizontal) in each leg, unlike the standard UP̅S Stewart platform, which has one actuator in each leg. The arrangement of the two actuators is such a way that, to have vertical motion of the shake table only the Vertical Motion Actuators (VMA) are actuated and for longitudinal or lateral motion, the Horizontal Motion Actuators (HMA) alone are moved. Due to its inherent features such as simplified kinematics, control and distributed loading, a study is carried out to determine the performance of such three-legged manipulators as a shake table. Sinusoidal motion and white noise motions are given to the actuators and shown that the VMA forces have linear relationship with the platform forces. The translational stiffness and the torsional stiffness are studied separately for the manipulators. In the dynamic analysis, it is highlighted that the gravity load of the legs is borne by the Vertical actuators, irrespective of the motion being spatial or planar. Hence, this topology provides scope for lighter electromechanical actuation. The performance analysis of the 3 legged configuration is accomplished using simulation results, in comparison to a 7-UP̅S configuration of shake table. A prototype of the shake table is fabricated and tested with earthquake data of El Centro.


Author(s):  
Neda Maleki ◽  
Hamid Reza Faragardi ◽  
Amir Masoud Rahmani ◽  
Mauro Conti ◽  
Jay Lofstead

Abstract In the context of MapReduce task scheduling, many algorithms mainly focus on the scheduling of Reduce tasks with the assumption that scheduling of Map tasks is already done. However, in the cloud deployments of MapReduce, the input data is located on remote storage which indicates the importance of the scheduling of Map tasks as well. In this paper, we propose a two-stage Map and Reduce task scheduler for heterogeneous environments, called TMaR. TMaR schedules Map and Reduce tasks on the servers that minimize the task finish time in each stage, respectively. We employ a dynamic partition binder for Reduce tasks in the Reduce stage to lighten the shuffling traffic. Indeed, TMaR minimizes the makespan of a batch of tasks in heterogeneous environments while considering the network traffic. The simulation results demonstrate that TMaR outperforms Hadoop-stock and Hadoop-A in terms of makespan and network traffic and achieves by an average of 29%, 36%, and 14% performance using Wordcount, Sort, and Grep benchmarks. Besides, the power reduction of TMaR is up to 12%.


2012 ◽  
Vol 433-440 ◽  
pp. 7287-7292
Author(s):  
You Hua Gao ◽  
Zeng Feng Lai ◽  
Xiao Ming Liu ◽  
Guo Wei Liu ◽  
Ye Wang

To analyze the transient response of transformer windings under very fast transient over-voltage (VFTO), multi-conductor transmission line (MTL) model based on the representation of transformer windings by its individual turns are established. Space discretization is needed for solving the time-domain telegraph equations of MTL. To calculate the voltage distributions along transformer windings, through combining the compact finite difference (CFD) theory and the backward differentiation formulas (BDF). Simulation software ATP is introduced, and the simulation results demonstrate that the proposed approach is feasible.


2013 ◽  
Vol 753-755 ◽  
pp. 1318-1323 ◽  
Author(s):  
Kwang Kyu Seo ◽  
Hong Kyu Kwon

In this research, Computer Aided Engineering (CAE) simulation was performed by using the simulation software (AnyCasting) in order to optimize casting design of an automobile part (Oil Pan_7G9E) which is well known and complicated to achieve a good casting layout. The simulation results were analyzed and compared carefully in order to apply them into the production die-casting mold. During the filling process, internal porosities caused by air entrap were predicted and reduced remarkably by the modification of the gate system and the configuration of overflow. With the solidification analysis, internal porosities caused by the solidification shrinkage were predicted and reduced by the modification of the gate system.


2016 ◽  
Vol 24 (9) ◽  
pp. 1774-1786 ◽  
Author(s):  
Sérgio J Idehara ◽  
Fernando L Flach ◽  
Douglas Lemes

A vibration model of the powertrain can be used to predict its dynamic behavior when excited by fluctuations in the engine torque and speed. The torsional vibration resulting from torque and speed fluctuations increases the rattle noise in the gearbox and it should be controlled or minimized in order to gain acceptance by clients and manufactures. The fact that the proprieties of the torsional damper integrated into the clutch disc alter the dynamic characteristic of the system is important in the automotive industry for design purposes. In this study, bench test results for the characteristics of a torsional damper for a clutch system (torsional stiffness and friction moment) and powertrain torsional vibration measurements taken in a passenger car were used to verify and calibrate the model. The adjusted model estimates the driveline natural frequency and the time response vibration. The analysis uses order tracking signal processing to isolate the response from the engine excitation (second-order). It is shown that a decrease in the stiffness of the clutch disc torsional damper lowers the natural frequency and an increase in the friction moment reduces the peak amplitude of the gearbox torsional vibration. The formulation and model adjustment showed that a nonlinear model with three degrees of freedom can represent satisfactorily the powertrain dynamics of a front-wheel drive passenger car.


Author(s):  
R. W. Toogood

Abstract A number of programs have been developed for the automatic symbolic generation of efficient computer code for the dynamic analysis of serial rigid and flexible link manipulators. Code for both the inverse and the direct dynamics computations can be generated. The symbolic generators allow the robot base to be given an arbitrary linear acceleration anchor angular velocity and acceleration. The efficiency of the generated code is an important consideration for simulation studies and/or implementation in control systems. This paper briefly describes the symbolic generation and simplification techniques. The added computational load due to including the base motion is discussed. Some dynamics simulation results are presented for a 3R rigid link manipulator mounted on an oscillating base, which graphically illustrates the effect of the base movement on the dynamics.


2021 ◽  
Vol 64 (2) ◽  
pp. 705-714
Author(s):  
Zhilin Zhao ◽  
Fang Cheng

HighlightsA LightGBM regression model for predicting tractor usage rates was established based on warranty data and considering agricultural tractors’ usage context (region and season) and was then interpreted using SHAP.The field reliability of tractors was estimated based on the usage of failed and unfailed tractors, after unfailed tractors’ usage was imputed using the LightGBM regression model.The proposed methodology was validated by predicting warranty claims using estimated reliability parameters.The proposed methodology was demonstrated using warranty data from a tractor manufacturing company in China.Abstract. Warranty data provide a valuable source of information for assessing the reliability of products in operation (called the field reliability). However, warranty data consist of failure information only. The unavailability of usage data for unfailed products makes it difficult to estimate the reliability of durable products such as agricultural tractors, for which usage is a greater concern than age for reliability analysis. Several studies have proposed methods to address this problem, but they did not include information on the usage context. This study proposes a methodology to estimate the field reliability of agricultural tractors from warranty data considering the tractors’ usage context. First, by taking features representing tractors’ usage context as the input, a usage rate regression model was established using a light gradient boosting machine (LightGBM). The usage of unfailed tractors was then generated. Finally, parametric estimates of the tractors’ reliability were determined based on the usage of failed and unfailed tractors. By interpreting the LightGBM model using SHapley Additive exPlanations (SHAP), it was found that tractors that were used more days in October and April had higher predicted usage rates. To validate the effectiveness of the proposed methodology, the estimated reliability parameters were used to predict the warranty claims of six types of tractors. The results showed that the proposed methodology performed the best in four cases and close to the best in two other cases when compared with two other baseline methods. The proposed methodology was demonstrated using warranty data from an agricultural tractor manufacturing company in China and can be applied to improve understanding of tractor reliability. Keywords: Field reliability, LightGBM, SHAP, Usage context, Warranty data.


Machines ◽  
2018 ◽  
Vol 6 (3) ◽  
pp. 31 ◽  
Author(s):  
Hans Meeus ◽  
Björn Verrelst ◽  
David Moens ◽  
Patrick Guillaume ◽  
Dirk Lefeber

Typical rotating machinery drive trains are prone to torsional vibrations. Especially those drive trains that comprise one or more couplings which connect the multiple shafts. Since these vibrations rarely produce noise or vibration of the stationary frame, their presence is hardly noticeable. Moreover, unless an expensive torsional-related problem has become obvious, such drive trains are not instrumented with torsional vibration measurement equipment. Excessive levels can easily cause damage or even complete failure of the machine. So, when designing or retrofitting a machine, a comprehensive and detailed numerical torsional vibration analysis is crucial to avoid such problems. However, to accurately calculate the torsional modes, one has to account for the penetration effect of the shaft in the coupling hub, indicated by the shaft penetration factor, on the torsional stiffness calculation. Many guidelines and assumptions have been published for the stiffness calculation, however, its effect on the damping and the dynamic amplification factor are less known. In this paper, the effect of the shaft penetration factor, and hence coupling hub-to-shaft connection, on the dynamic torsional response of the system is determined by an experimental study. More specifically, the damping is of major interest. Accordingly, a novel academic test setup is developed in which several configurations, with each a different shaft penetration factor, are considered. Besides, different amplitude levels, along with both a sweep up and down excitation, are used to identify their effect on the torsional response. The measurement results show a significant influence of the shaft penetration factor on the system’s first torsional mode. By increasing the shaft penetration factor, and thus decreasing the hub-to-shaft interference, a clear eigenfrequency drop along with an equally noticeable damping increase, is witnessed. On the contrary, the influence of the sweep up versus down excitation is less pronounced.


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