Cost Savings from Soy Flour Substitution in Methylene Diphenyl Diisocyanate for Bonding Flakes and Particle

2019 ◽  
Vol 69 (2) ◽  
pp. 154-158
Author(s):  
Qingzheng Cheng ◽  
Charles Essien ◽  
Brian Via ◽  
Sujit Banerjee
Keyword(s):  
Internal Bond ◽  
Oriented Strand Board ◽  
Cost Savings ◽  
Soy Flour ◽  
Modulus Of Rupture ◽  
Thickness Swelling ◽  
Significant Cost ◽  
Methylene Diphenyl Diisocyanate ◽  
The Cost ◽  
Soy Flour Substitution

Abstract Methylene diphenyl diisocyanate (pMDI) adhesive used in the manufacture of oriented strand board and particleboard can be partially substituted with soy flour for significant cost savings. The flour is about one-third of the cost of pMDI. Properties such as internal bond, wet modulus of elasticity and modulus of rupture, and thickness swelling are unaffected by soy flour substitution of up to 20 percent. Adding soy flour to the regular dose of pMDI can improve board properties and reduce delamination.

scholarly journals Surgical instrumentation: the true cost of instrument trays and a potential strategy for optimization

2015 ◽  
Vol 4 (6) ◽  
pp. 82 ◽  
Author(s):  
Julie M. Mhlaba ◽  
Emily W. Stockert ◽  
Martin Coronel ◽  
Alexander J. Langerman
Keyword(s):  
United States ◽  
Cost Savings ◽  
Cost Effective ◽  
The United States ◽  
Waste Reduction ◽  
Significant Cost ◽  
Instrument Type ◽  
Hospital Revenue ◽  
Potential Strategy ◽  
The Cost

Objective: Operating rooms (OR) generate a large portion of hospital revenue and waste. Consequently, improving efficiency and reducing waste is a high priority. Our objective was to quantify waste associated with opened but unused instruments from trays and to compare this with the cost of individually wrapping instruments.Methods: Data was collected from June to November of 2013 in a 550-bed hospital in the United States. We recorded the instrument usage of two commonly-used trays for ten cases each. The time to decontaminate and reassemble instrument trays and peel packs was measured, and the cost to reprocess one instrument was calculated.Results: Average utilization was 14% for the Plastic Soft Tissue Tray and 29% for the Major Laparotomy Tray. Of 98 instruments in the Plastics tray (n = 10), 0% was used in all cases observed and 59% were used in no observed cases. Of 110 instruments in the Major Tray (n = 10), 0% was used in all cases observed and 25% were used in no observed cases. Average cost to reprocess one instrument was $0.34-$0.47 in a tray and $0.81-$0.84 in a peel pack, or individually-wrapped instrument.Conclusions: We estimate that the cost of peel packing an instrument is roughly two times the cost of tray packing. Therefore, it becomes more cost effective from a processing standpoint to package an instrument in a peel pack when there is less than a 42%-56% probability of use depending on instrument type. This study demonstrates an opportunity for reorganization of instrument delivery that could result in a significant cost-savings and waste reduction.

scholarly journals Open Source Digitally Replicable Lab-Grade Scales

2020 ◽  
Author(s):  
Benjamin R. Hubbard ◽  
Joshua M. Pearce
Keyword(s):  
Open Source ◽  
Low Cost ◽  
Cost Savings ◽  
Load Cell ◽  
Significant Cost ◽  
Load Cells ◽  
The Cost ◽  
Cell Data ◽  
Precision Balance ◽  
Multiple Load

This study provides designs for a low-cost, easily replicable open source lab-grade digital scale that can be used as a precision balance. The design is such that it can be manufactured for use in most labs throughout the world with open source RepRap-class material extrusion-based 3-D printers for the mechanical components and readily available open source electronics including the Arduino Nano. Several versions of the design were fabricated and tested for precision and accuracy for a range of load cells. The results showed the open source scale was found to be repeatable within 0.1g with multiple load cells, with even better precision (0.01g) depending on load cell range and style. The scale tracks linearly with proprietary lab-grade scales, meeting the performance specified in the load cell data sheets, indicating that it is accurate across the range of the load cell installed. The smallest loadcell tested(100g) offers precision on the order of a commercial digital mass balance. The scale can be produced at significant cost savings compared to scales of comparable range and precision when serial capability is present. The cost savings increase significantly as the range of the scale increases and are particularly well-suited for resource-constrained medical and scientific facilities.

scholarly journals Processing parameters optimization of cotton stalk (Gossypium hirsutum L.) particleboards with emulsifiable polymeric isocyanate adhesive

BioResources ◽  
2021 ◽  
Vol 16 (2) ◽  
pp. 4149-4170
Author(s):  
Thanh Tung Nguyen ◽  
Adam Redman ◽  
William Leggate ◽  
Luigi-j Vandi ◽  
Henri Bailleres ◽  
...  
Keyword(s):  
Particle Size ◽  
Internal Bond ◽  
Fine Particles ◽  
Processing Parameters ◽  
Parameters Optimization ◽  
Modulus Of Rupture ◽  
Cotton Stalk ◽  
Thickness Swelling ◽  
Surface Particle ◽  
Polymeric Isocyanate

The compaction behavior of cotton stalk particle mats, temperature profile inside the particle mats, and influence of surface particle size were studied relative to the properties of three-layered cotton stalk particleboards. Modulus of rupture (MOR), modulus of elasticity (MOE), internal bond, and thickness swelling were used as a measure for mechanical and physical performance. Two types of cotton stalk particleboard were manufactured. Results indicated that compression stiffness of the particle mat increased with increasing particle size; however, it decreased with increasing mat moisture content and temperature. At mat moisture contents of 12% and 18%, the plateau temperature at the centerline was not significantly different between boards having coarse and fine particles. However, the plateau time of boards with coarse particles was significantly lower than that of boards with fine particles. Additionally, thickness swelling of boards with a surface particle size of 2 mm was significantly lower than that of boards with surface particle size of 4 mm. Boards with a surface particle size of 2 mm had MOR and MOE values 15% and 10% higher, respectively, than boards with surface particle size of 4 mm. Internal bond decreased 6.5% with decreasing surface particle size from 4 mm to 2 mm.

Analysis of the influence of larch fibers and particles on selected properties of fiber- and particleboards

2020 ◽  
Vol 111 ◽  
pp. 43-52
Author(s):  
Bartłomiej Pazio ◽  
Piotr Boruszewski
Keyword(s):  
Cross Section ◽  
Density Profile ◽  
Internal Bond ◽  
The Other ◽  
Raw Material ◽  
Modulus Of Rupture ◽  
Thickness Swelling ◽  
European Larch ◽  
Pine Wood ◽  
Larch Wood

Analysis of the influence of larch fibers and particles on selected properties of fiber- and particleboards. The paper presents the results of the research on the effect of the addition of fibers and particles obtained from European larch wood (Larix decidua Mill) from plantations on selected properties of fiber- and particleboards in comparison to the boards of the same structure based on typical industrial raw material (pine wood) uses by European wood based panels industry. The differences were shown in the tests, i.e.: modulus of rupture (MOR), modulus of elasticity in static bending (MOE), internal bond (IB), thickness swelling after 2 and 24 hours soaking in water and density profile. In the MOR and MOE tests, larch boards with a minimum 50% fiber share were characterized by comparable values of the properties determined to pine boards, while in the other variants, boards made of pine wood had better properties. In most cases, the larch boards were characterized by significantly lower values of swelling by thickness (with the exception of boards made of fibers) than boards made of wood from forest cultivation. The density profile of the boards on the cross-section of the plantation raw material did not differ from the boards made of pine raw material.

Development and evaluation of new curing agents derived from glycerol for formaldehyde-free soy-based adhesives in wood composites

Holzforschung ◽  
2013 ◽  
Vol 67 (6) ◽  
pp. 659-665 ◽  
Author(s):  
Jian Huang ◽  
Kai Gu ◽  
Kaichang Li
Keyword(s):  
Bond Strength ◽  
Modulus Of Elasticity ◽  
Internal Bond ◽  
Water Resistance ◽  
Ammonium Hydroxide ◽  
Soy Flour ◽  
Modulus Of Rupture ◽  
Wood Composites ◽  
Curing Agents ◽  
Resistance Tests

Abstract Three novel curing agents (I, II, and III) were synthesized from epichlorohydrin and ammonium hydroxide. The combinations of soy flour (SF) with one of the curing agents (SF-I, SF-II, and SF-III) were investigated as adhesives for making interior plywood. Water resistance tests showed that plywood panels bonded with SF-I and SF-III adhesives met the requirements of interior plywood, whereas those bonded with SF-II did not. The modulus of rupture, modulus of elasticity, and internal bond strength of particleboard panels bonded with the SF-II adhesive all exceeded the corresponding minimum industrial requirements for M-2 grade particleboard.

Effect of Particle Size on Some Properties of Rice Husk Particleboard

2007 ◽  
Vol 18-19 ◽  
pp. 43-48 ◽  
Author(s):  
J.O. Osarenmwinda ◽  
J.C. Nwachukwu
Keyword(s):  
Particle Size ◽  
Physical Properties ◽  
Water Absorption ◽  
Rice Husk ◽  
Modulus Of Elasticity ◽  
Internal Bond ◽  
Elasticity Modulus ◽  
Modulus Of Rupture ◽  
Thickness Swelling ◽  
Effect Of Particle Size

The purpose of this study was to determine the effect of particle size on the mechanical properties (Modulus of Elasticity, Modulus of Rupture, and Internal Bond) and physical properties (thickness swelling and water absorption) of rice husk particleboard. The particle sizes used were 1.0mm, 1.18mm, 2mm, 2.36mm and 2.80mm. Each was mixed with a constant resin (urea formaldehyde) concentration of 20% of oven dry weight of rice husk particles. The results showed that as the particle size increased, the particleboard’s mechanical and physical properties decreased. For example, the modulus of elasticity, modulus of rupture, internal bond, thickness swelling and water absorption for 1.0mm particle size particleboard were 1590N/mm2, 11.11N/mm2, 0.28N/mm2,10.90% and 38.53% respectively, while for 2.8mm particle size they were 1958N/mm2,14.2N/mm2, 0.44N/mm2, 11.51% and 47.21% respectively. Overall results showed that particleboard made from rice husk exceed the EN standard for modulus of elasticity, modulus of rupture, internal bond. However, thickness swelling values were poor. Hence, the smaller the particle size the better the properties of the particleboard.

scholarly journals Effects of coupling agents on the properties of cotton stalk–polypropylene film boards

BioResources ◽  
2020 ◽  
Vol 15 (4) ◽  
pp. 8617-8630
Author(s):  
Nan Xia ◽  
Fei Li ◽  
Kunfeng Liu ◽  
Ying Shao ◽  
Shujie Xing ◽  
...  
Keyword(s):  
Coupling Agent ◽  
Water Resistance ◽  
Modulus Of Rupture ◽  
Coupling Agents ◽  
Cotton Stalk ◽  
Thickness Swelling ◽  
Polypropylene Film ◽  
Methylene Diphenyl Diisocyanate ◽  
Film Adhesion ◽  
Cotton Stalks

Effects of treating cotton stalks with a coupling agent (maleic anhydride polypropylene (MAPP), polymeric methylene diphenyl diisocyanate (PMDI), or vinyltrimethoxysilane (A171)) were investigated relative to the mechanical and water resistance properties of cotton stalk–polypropylene film boards. The interfacial morphology was investigated by scanning electron microscopy (SEM). The results showed that the properties of the boards increased with the incorporation of MAPP or PMDI up to 2 wt%, or with A171 up to 3 wt%, but further increases in the coupling agent contents decreased the properties. Boards treated with 2 wt% PMDI exhibited optimum properties, with a 39.0% increase in modulus of rupture, a 38.2% increase in modulus of elasticity, a 68.4% increase in internal bond, and a 57.4% decrease in thickness swelling, compared with untreated boards. The SEM micrographs further confirmed an efficient fiber-film adhesion in the coupling-agent-treated boards.

scholarly journals PROTOTYPE EXPERIENCE WITH RUBBLE MOUND BREAKWATERS

1986 ◽  
Vol 1 (20) ◽  
pp. 153
Author(s):  
K.J. MacIntosh ◽  
W.F. Baird
Keyword(s):  
United States ◽  
Cost Savings ◽  
The United States ◽  
Cost Structure ◽  
Simple Construction ◽  
Significant Cost ◽  
Prototype Experience ◽  
Rubble Mound ◽  
The Cost ◽  
Rubble Mound Breakwaters

At the 19th ICE Conference in Houston in 1984 an alternative concept for the design of rubble mound breakwaters was introduced. This concept has the objective of providing a least cost structure by optimizing the use of locally available materials and utilizing simple construction procedures. Contractors' bids demonstrated that significant cost savings could be achieved, when compared to the cost of traditional designs. Considerable prototype experience has now been obtained with this concept of breakwaters. Breakwaters have been built using the concept in Canada, the United States, and Iceland since 1984 and have been subjected to storms and ice action. Prototype observations have supported the performance predicted during the design process. In this paper surveys of a breakwater taken after construction and after storm action are presented. In addition to wave action, this breakwater has also been subjected to extensive ice action. The response of the breakwater has been monitored and observed and is discussed.

scholarly journals Properties evaluation by thickness and type of oriented strand boards manufactured in continuous press line

BioResources ◽  
2020 ◽  
Vol 15 (3) ◽  
pp. 5829-5842
Author(s):  
Octavia Zeleniuc ◽  
Adela-Eliza Dumitrascu ◽  
Valentina Doina Ciobanu
Keyword(s):  
Modulus Of Elasticity ◽  
Internal Bond ◽  
Mechanical Performance ◽  
Modulus Of Rupture ◽  
Thickness Swelling

Oriented strand boards (OSB) are widely used in construction replacing plywood. There are four types of boards (OSB/1, OSB/2, OSB/3, OSB/4) carried out depending on the conditions of uses. The present research aimed to evaluate the physical and mechanical performance of these types of boards, with 10 mm, 11 mm, 18 mm and 22 mm thicknesses. The boards were industrially manufactured using the continue press line. The results showed that the compression grade increased with decreasing of the wood strands densities, from 1.3 (OSB/1) to 1.1 (OSB/3). Thickness swelling values were lower for OSB/3 and OSB/2 with 35% and 14%, when compared to OSB/1. For these boards a slight increase in adhesive content and a lower speed of pressing line was set considering that they are designated for the exterior use. An increase in density with about 7.6% led to an increase with about 19% of modulus of rupture (MOR), when compare OSB 10 mm with OSB 22 mm. Improvements with 27% to 22% MOR and 13% to 10% modulus of elasticity (MOE) in case of OSB/3 and OSB/2 compared to OSB/1 were found. Internal bond (IB) values were with about 32% higher for OSB/3 than those reached by OSB/1 and the thinner boards registered 25% higher IB values even after boiling test, compared to the thicker ones.

scholarly journals Design Development of a Coffee Maker using Design for Assembly Method

2019 ◽  
Vol 9 (2) ◽  
pp. 4041-4047
Keyword(s):  
Cost Savings ◽  
Design For Assembly ◽  
Design Development ◽  
Significant Cost ◽  
Total Cost ◽  
Assembly Method ◽  
Current Design ◽  
Manual Handling ◽  
Improved Design ◽  
The Cost

The purpose of this research is to evaluate the design of a coffee maker by using Boothroyd Dewhurst Method which this method is one of the Design for Assembly (DFA) methods. DFA method will help to simplify the assembly designs of the product that will leads to significant cost savings and less tine to produce a product. Main objective of DFA is to estimate the difficulty of assembly, eliminate unnecessary parts and assembly tooling and design products that are less costly to manufacture. The study will focus on analyzing the current design of coffee maker, reducing the number of parts, comparing the design efficiency and the cost between the current and improved design. The product is evaluated by using Manual Handling Table and Manual Insertion Table. The results of current design are used to make improvement to the coffee maker. Then, new design is made by eliminating or combining the old design so that total cost and time for assemble the coffe maker is reduced. Lastly, comparison is made between new and old design.

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