scholarly journals Automated Characterization of Non-Newtonian Fluids Using Laboratory Setup

2020 ◽  
Vol 30 (1) ◽  
pp. 39-53
Author(s):  
Dan Sui ◽  
Juan Carlos Martinez Vidaur
Keyword(s):  
Vertical Section ◽  
Drilling Fluid ◽  
Experimental Tests ◽  
Drilling Fluids ◽  
Horizontal Section ◽  
Good Opportunity ◽  
Laboratory Setup ◽  
Fluid Properties ◽  
Mathematical Algorithms ◽  
Basic Objective

AbstractThe automation towards drilling fluid properties’ measurement has been pursued in the recent years in order to increase drilling efficiency with less human intervention. Adequately monitoring and adjusting density and rheology of drilling fluids are fundamental responsibilities of mud engineers. In this study, experimental tests that automatically characterize fluids were conducted. The basic objective is to measure the differential pressures along two sections of the pipes: one horizontal section and one vertical section. Using such measuring data, mathematical algorithms are then proposed to estimate fluids’ density and subsequently viscosity with respect to flow regimes, laminar and turbulence. The results were compared and validated with the values measured on rotational rheometers. With the help of models and numerical schemes, the work presented in the paper reveals a good opportunity to improve the accuracy and precision of continuous-measuring and monitoring fluids’ properties.

scholarly journals Wet Drilled Cuttings Bed Rheology

Energies ◽  
2021 ◽  
Vol 14 (6) ◽  
pp. 1644
Author(s):  
Camilo Pedrosa ◽  
Arild Saasen ◽  
Bjørnar Lund ◽  
Jan David Ytrehus
Keyword(s):  
Drilling Fluid ◽  
Drilling Fluids ◽  
Parallel Plates ◽  
Single Particles ◽  
Cuttings Transport ◽  
Transport Studies ◽  
Water Based ◽  
Fluid Properties ◽  
External Forces ◽  
Cuttings Bed

The cuttings transport efficiency of various drilling fluids has been studied in several approaches. This is an important aspect, since hole cleaning is often a bottleneck in well construction. The studies so far have targeted the drilling fluid cuttings’ transport capability through experiments, simulations or field data. Observed differences in the efficiency due to changes in the drilling fluid properties and compositions have been reported but not always fully understood. In this study, the cuttings bed, wetted with a single drilling fluid, was evaluated. The experiments were performed with parallel plates in an Anton Paar Physica 301 rheometer. The results showed systematic differences in the internal friction behaviors between tests of beds with oil-based and beds with water-based fluids. The observations indicated that cutting beds wetted with a polymeric water-based fluid released clusters of particles when external forces overcame the bonding forces and the beds started to break up. Similarly, it was observed that an oil-based fluid wetted bed allowed particles to break free as single particles. These findings may explain the observed differences in previous cutting transport studies.

Full Scale Flow Loop Experiments of Hole Cleaning Performances of Drilling Fluids

2015 ◽  
Author(s):  
Jan David Ytrehus ◽  
Ali Taghipour ◽  
Sneha Sayindla ◽  
Bjørnar Lund ◽  
Benjamin Werner ◽  
...  
Keyword(s):  
Test Section ◽  
Drilling Fluid ◽  
Drilling Fluids ◽  
Flow Loop ◽  
Base Oil ◽  
Hole Cleaning ◽  
Cleaning Performance ◽  
Water Based ◽  
Fluid Properties ◽  
Drilling Cost

One important requirement for a drilling fluid is the ability to transport the cuttings out of the borehole. Improved hole cleaning is a key to solve several challenges in the drilling industry and will allow both longer wells and improved quality of well construction. It has been observed, however, that drilling fluids with similar properties according to the API standard can have significantly different behavior with respect to hole cleaning performance. The reasons for this are not fully understood. This paper presents results from flow loop laboratory tests without and with injected cuttings size particles using a base oil and a commercial oil based drilling fluid. The results demonstrate the importance of the rheological properties of the fluids for the hole cleaning performance. A thorough investigation of the viscoelastic properties of the fluids was performed with a Fann viscometer and a Paar-Physica rheometer, and was used to interpret the results from the flow loop experiments. Improved understanding of the fluid properties relevant to hole cleaning performance will help develop better models of wellbore hydraulics used in planning of well operations. Eventually this may lead to higher ROP with water based drilling fluids as obtained with oil based drilling fluids. This may ease cuttings handling in many operations and thereby significantly reduce the drilling cost using (normally) more environmentally friendly fluids. The experiments have been conducted as part of an industry-sponsored research project where understanding the hole cleaning performance of various oil and water based drilling fluids is the aim. The experiments have been performed under realistic conditions. The flow loop includes a 10 meter long test section with 2″ OD freely rotating drillstring inside a 4″ ID wellbore made of concrete. Sand particles were injected while circulating the drilling fluid through the test section in horizontal position.

Effect of Sand Content on the Filter Cake Properties and Removal During Drilling Maximum Reservoir Contact Wells in Sandstone Reservoir

2015 ◽  
Vol 138 (3) ◽  
Author(s):  
Badr S. Ba geri ◽  
Mohamed Mahmoud ◽  
Saleh. H. Al-Mutairi ◽  
Abdulazeez Abdulraheem
Keyword(s):  
Calcium Carbonate ◽  
Filter Cake ◽  
Flow Line ◽  
Drilling Fluid ◽  
Horizontal Section ◽  
Fluid Properties ◽  
Porosity And Permeability ◽  
Sand Particles ◽  
Sandstone Reservoir ◽  
Sandstone Formation

The drilling mud program contains many tests such as filtration rate and filter cake properties to select the proper drilling fluid additives that yield the standard ranges of the viscosity, filtration rate, etc. However, the physical and chemical changes in the mud composition during the mud circulating will cause changes to the filter cake properties. The changes in the filter cake properties should be considered in the mud design program to prevent the problems associated with the change in the drilling fluid properties. For long horizontal wellbores penetrating plastic formations, the two sources of solids in filter cake are drilling chemical additives and formation cuttings (sand particles in the case of sandstone reservoir). This study focuses on the effect of introducing sand particles from the drilled—formations on the filter cake properties. Real drilling fluid samples from the field were collected at different location during drilling a 3600 ft of the horizontal section of a sandstone formation. Calcium Carbonate (CaCO3) was used as weighting material in this filed. The drilling fluid samples were collected at two different points: the flow line coming from the well after shale shaker and the flow line going to the well to verify the effect of separation stages on filter cake properties. The primary drilling fluid properties of the collected samples were measured such as density and rheological parameters. High pressure high temperature (HPHT) filter press was used to perform the filtration and filter cake experiments at 300 psi differential pressure and room temperature (25 °C). The mineralogy of the external filter cake formed by fluid loss cell is determined using SEM (scanning electron microscopy) and XRD (X-ray diffraction). Finally, solubility test was conducted to evaluate the effect of sand particles on filter cake removal (containing Calcium Carbonate as weighting material) using chelating agent: glutamic diacetic acid (GLDA) at pH 4. The results showed that for long horizontal sections, the effect of introducing sand particles to the composition of the filter cake can cause significant change to the properties of filter cake such as mineralogy, thickness, porosity, and permeability. For instant the thickness of filter cake increased about 40% of its original thickness when drilling sandstone formation in horizontal well due to fine sand particle settling. The filter cake porosity and permeability increment in the first 2000 ft part of the horizontal section was observed clearly due to the irregular shape of the drilling particles. However for the points after the first 2000 ft of horizontal lateral, the porosity and permeability almost remained constant. Increasing the sand content up to 20% degrade the dissolution rate of calcium carbonate in the GLDA (pH = 3.8) to 80% instead of 100%.

scholarly journals Improvement of the Rheological and Filtration Properties of Drilling Mud Using the Syrian Clay

2020 ◽  
Vol 26 (5) ◽  
pp. 211-230
Author(s):  
Adnan Ibrahim Barodi
Keyword(s):  
Xanthan Gum ◽  
Drilling Fluid ◽  
Drilling Fluids ◽  
Drilling Mud ◽  
Clay Concentration ◽  
Fluid Properties ◽  
Drilling Operations ◽  
Solid Part ◽  
Time Required ◽  
Filtration Properties

Drilling fluid properties and formulation play a fundamental role in drilling operations. The Classical water-based muds prepared from only the Syrian clay and water without any additives((Organic and industrial polymers) are generally poor in performance. Moreover, The high quantity of Syrian clay (120 gr / l) used in preparing drilling fluids. It leads to a decrease in the drilling speed and thus an increase in the time required to complete the drilling of the well. As a result, the total cost of drilling the well increased, as a result of an increase in the concentration of the solid part in the drilling fluid. In this context, our study focuses on the investigation of the improvement in drilling mud   Prepared from the Syrian clay by reducing the clay concentration to (50 gr / L). And compensate for the remaining amount (70 gr / l) of clay by adding (natural and industrial polymers) The rheological properties and filtration are measured at different concentrations of polymers .. In light of the experiments, we determine the polymers' concentrations that gave good results in improving the flow properties and controlling the Filter. It is polymers that have given good results:، HEC، HEC and Xanthan Gum  PAC and HEC، CMCHV، PolyAcryl Amid ، Xanthan Gum .

scholarly journals NETL Extreme Drilling Laboratory Studies High Pressure High Temperature Drilling Phenomena

2008 ◽  
Vol 130 (4) ◽  
Author(s):  
K. David Lyons ◽  
Simone Honeygan ◽  
Thomas Mroz
Keyword(s):  
Physical Simulation ◽  
Drilling Fluid ◽  
Fluid Pressure ◽  
Rock Properties ◽  
Drilling Fluids ◽  
Laboratory Studies ◽  
Drilling Parameters ◽  
High Pressure High Temperature ◽  
Fluid Properties ◽  
Weight On Bit

The U.S. Department of Energy’s National Energy Technology Laboratory (NETL) established the Extreme Drilling Laboratory to engineer effective and efficient drilling technologies viable at depths greater than 20,000 ft. This paper details the challenges of ultradeep drilling, documents reports of decreased drilling rates as a result of increasing fluid pressure and temperature, and describes NETL’s research and development activities. NETL is invested in laboratory-scale physical simulation. Its physical simulator will have capability of circulating drilling fluids at 30,000 psi and 480°F around a single drill cutter. This simulator is not yet operational; therefore, the results will be limited to the identification of leading hypotheses of drilling phenomena and NETL’s test plans to validate or refute such theories. Of particular interest to the Extreme Drilling Laboratory’s studies are the combinatorial effects of drilling fluid pressure, drilling fluid properties, rock properties, pore pressure, and drilling parameters, such as cutter rotational speed, weight on bit, and hydraulics associated with drilling fluid introduction to the rock-cutter interface. A detailed discussion of how each variable is controlled in a laboratory setting will be part of the conference paper and presentation.

Effect of Buoyancy and Inertia on Viscoplastic Fluid: Fluid Displacement in an Inclined Eccentric Annulus With an Irregular Section

2018 ◽  
Author(s):  
Steinar Kragset ◽  
Hans Joakim Skadsem
Keyword(s):  
Drilling Fluid ◽  
Mass Density ◽  
Density Difference ◽  
Regular Part ◽  
Viscoplastic Fluid ◽  
Drilling Fluids ◽  
Displacement Efficiency ◽  
Cement Slurry ◽  
Horizontal Section ◽  
Primary Cementing

Primary cementing is an important well construction process that should establish well control barriers and zonal isolation. Critical for primary cementing is the successful displacement of drilling fluid from the annulus between casing and formation by a sequence of spacer fluids and cement slurry. Failure to displace the drilling fluid may compromise the annular cement integrity and result in contaminated cement with degraded mechanical properties. Issues such as eccentricity, washouts and other geometric irregularities in the wellbore can complicate the displacement processes, and their effect on the quality of the cementing job and the final result is linked to uncertainty. We present numerical simulations of the displacement process between two viscoplastic fluids in the vicinity of a symmetric local hole enlargement. The study is limited to laminar flow regimes in the regular part of the annulus, and we focus on a near-horizontal section with significant eccentricity and small annular clearance. We vary the volumetric flow rate and the mass density difference between the fluids, and study how the irregularity affects the displacement efficiency and the presence of residual fluid in and after the irregularity. In the regular part of the geometry, eccentricity favors flow in the wider, upper part of the annulus, while density difference leads to azimuthal flow from the top to the low side of the annulus. The results support the assumption that increasing the mass density difference improves the displacement efficiency. In the laminar regime, lower flow rates can be favorable over higher ones in terms of efficiency measured as a function of volume that is pumped into the enlarged section. Displacement of drilling fluids for primary cementing is a rich flow problem involving different non-Newtonian fluids and possibly irregular geometry. Simulations of the displacement process can aid in optimizing fluid properties and injection rates for primary cementing operations, and assist cement log interpretation after the operation.

Modification of Nanoclay Systems: An Approach to Stabilizing Drilling Fluids

2013 ◽  
Vol 829 ◽  
pp. 818-824
Author(s):  
Sahar Kafashi ◽  
Ramin Taghdimi ◽  
Gholamreza Karimi
Keyword(s):  
Rheological Properties ◽  
Drilling Fluid ◽  
Experimental Tests ◽  
Water Soluble ◽  
Drilling Fluids ◽  
Drilling Mud ◽  
Flow Properties ◽  
Water Soluble Polymer ◽  
The Stability ◽  
Oil Company

This study was aimed to investigate the rheological properties and the possibility of nano(Na, Ca )- bentonites nanoproducts to meet the required drilling mud properties. Sepiolite (Sp) and the mixture of 2% nanoNaB with 1% Sp were collected and prepared from Irans oil Company (NIOC). The nanoclay performance evaluation involved the experimental tests of the rheological properties, filtration and gel strength. According to the results obtained from flow properties tests for the mixture, it was indicated that the mixture was not adequate to be a suitable drilling fluid. The main objective was to make stable dispersions with nanobentonite and sepiolite by using a water soluble polymer as stabilizer. The changes in the rheological properties of bentonite were investigated at various concentrations of polyvinyl alcohol (PVA) to discover the stability of the dispersions. The standard API tests were applied for drilling fluid to determine the properties of dispersions.

scholarly journals Investigation of Non-Linear Rheological Characteristics of Barite-Free Drilling Fluids

Fluids ◽  
2021 ◽  
Vol 6 (9) ◽  
pp. 327
Author(s):  
Ekaterina Leusheva ◽  
Nataliia Brovkina ◽  
Valentin Morenov
Keyword(s):  
Oil And Gas ◽  
Drilling Fluid ◽  
Rheological Parameters ◽  
Drilling Fluids ◽  
Drilling Mud ◽  
Gas Wells ◽  
Oil And Gas Wells ◽  
Fluid Properties ◽  
Hydrolyzed Polyacrylamide ◽  
Drilling Muds

Drilling fluids play an important role in the construction of oil and gas wells. Furthermore, drilling of oil and gas wells at offshore fields is an even more complex task that requires application of specialized drilling muds, which are non-Newtonian and complex fluids. With regard to fluid properties, it is necessary to manage the equivalent circulation density because its high values can lead to fracture in the formation, loss of circulation and wellbore instability. Thus, rheology of the used drilling mud has a significant impact on the equivalent circulation density. The aim of the present research is to develop compositions of drilling muds with a low solids load based on salts of formate acid and improve their rheological parameters for wells with a narrow drilling fluid density range. Partially hydrolyzed polyacrylamide of different molecular weights was proposed as a replacement for hydrolized polyacrylamide. The experiment was conducted on a Fann rotary viscometer. The article presents experimentally obtained data of indicators such as plastic viscosity, yield point, nonlinearity index and consistency coefficient. Experimental data were analyzed by the method of approximation. Analysis is performed in order to determine the most suitable rheological model, which describes the investigated fluids’ flow with the least error.

scholarly journals Drag-Reduction Performance Evaluation of Controllable Hybrid Steering Drilling System

2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Jianyan Zou ◽  
Ping Chen ◽  
Tianshou Ma ◽  
Yang Liu ◽  
Xingming Wang
Keyword(s):  
High Efficiency ◽  
Vertical Section ◽  
Drilling Fluid ◽  
Horizontal Wells ◽  
Friction Reduction ◽  
Drilling Process ◽  
Drag Torque ◽  
Horizontal Section ◽  
Drilling System ◽  
Friction Reducing

The excessive drag/torque and the backing pressure is an important factor that restricts the improvement of the penetration rate and the extension of the drilling in the sliding drilling process of extended-reach wells and horizontal wells. To deal with this problem, this paper developed a novel controllable hybrid steering drilling system (CHSDS) based on the friction-reducing principle of a rotating drill string. The CHSDS is composed of a gear clutch, hydraulic system, and measurement and control system. By controlling the meshing and separation of the clutch with the mud pulse signal, the CHSDS has two working states, which leads to two boundary conditions. Combined with the stiff-string drag torque model, the effects of the drilling parameters on the friction-reducing performance of the CHSDS are analyzed systematically. The results show that the friction reduction effect in the inclined section is the most significant, followed by that in the horizontal section, whereas there is almost no impact in the vertical section. Friction reduction increases with the rotary speed and the drilling fluid density, whereas it decreases with the increase in the surface weight-on-bit and the bit reaction torque. Field tests confirm the separation and meshing function of the CHSDS. The developed controllable hybrid steering and friction-reducing technology provides an alternative approach for the safe and high-efficiency drilling of horizontal wells.

Automatic Drilling Fluids Monitoring

2021 ◽  
Author(s):  
Knut Taugbøl ◽  
Bengt Sola ◽  
Matthew Forshaw ◽  
Arild Fjogstad
Keyword(s):  
Real Time ◽  
Coming Out ◽  
Data Transfer ◽  
Drilling Fluid ◽  
Drilling Fluids ◽  
Time Data ◽  
Control Center ◽  
Well Control ◽  
Fluid Properties ◽  
Operation Center

Abstract The drilling fluid is the primary barrier against well control incidents when drilling a well in conventional mode and the drilling fluid properties must be correct at all times to prevent well control incidents. Automatic drilling fluid monitoring through automated measuring techniques combined with real time data transfer into control center with 24/7 surveillance substantially improves this control compared to conventional methods relying on manual measurements with long sampling intervals. New measurement devices have been introduced to the industry which measure the drilling fluid properties of all fluid going into the well as well as fluid coming out from the well. Properties measured are among others density and a full rheology profile. The data are transferred to users on the rig as well as directly to onshore operation centers. This highly improves the fluid engineering, enabling a more precise diagnostician and treatment in real time. This also improves efficiency when performing displacements from one fluid system to another. This paper will present new units for automatic drilling fluids measurements and its use in offshore drilling. The surveillance of fluid properties and the use of data at an onshore operation center will be presented. The drilling fluid properties are also detrimental for drilling parameters such as ECD (equivalent circulating density), surge and swab pressures and hole cleaning properties and the added data will improve any estimation of such parameters. The paper will present experiences from use of these data into advanced real time hydraulic measurements and models for automatic drilling control and explain how this can improve safety in the drilling operations as well as improve the drilling efficiency.

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