scholarly journals Drag-Reduction Performance Evaluation of Controllable Hybrid Steering Drilling System

2021 ◽  
Vol 2021 ◽  
pp. 1-13
Author(s):  
Jianyan Zou ◽  
Ping Chen ◽  
Tianshou Ma ◽  
Yang Liu ◽  
Xingming Wang

The excessive drag/torque and the backing pressure is an important factor that restricts the improvement of the penetration rate and the extension of the drilling in the sliding drilling process of extended-reach wells and horizontal wells. To deal with this problem, this paper developed a novel controllable hybrid steering drilling system (CHSDS) based on the friction-reducing principle of a rotating drill string. The CHSDS is composed of a gear clutch, hydraulic system, and measurement and control system. By controlling the meshing and separation of the clutch with the mud pulse signal, the CHSDS has two working states, which leads to two boundary conditions. Combined with the stiff-string drag torque model, the effects of the drilling parameters on the friction-reducing performance of the CHSDS are analyzed systematically. The results show that the friction reduction effect in the inclined section is the most significant, followed by that in the horizontal section, whereas there is almost no impact in the vertical section. Friction reduction increases with the rotary speed and the drilling fluid density, whereas it decreases with the increase in the surface weight-on-bit and the bit reaction torque. Field tests confirm the separation and meshing function of the CHSDS. The developed controllable hybrid steering and friction-reducing technology provides an alternative approach for the safe and high-efficiency drilling of horizontal wells.


2012 ◽  
Vol 524-527 ◽  
pp. 1314-1317 ◽  
Author(s):  
Ying Ying Li ◽  
Guan Cheng Jiang ◽  
Ling Li ◽  
Wei Xing Xu ◽  
Zhi Heng Zhao

Aiming at the cutting bed settling problems in horizontal section during drilling process, a novel additive FGC for cuttings transport is applied. The experimental results show that the wettability was converted to amphiphobic and the cuttings preferentially attached to gas bubbles after FGC adsorption on the cuttings’ surface. The surface area of the cuttings is increased and the density of it is reduced, making cuttings more easily to be driven by liquid and settlement decrease. Tested by the horizontal simulation device, the cuttings transport effect is good and most of cuttings can be circulated to the outlet position by drilling fluid.



2013 ◽  
Vol 781-784 ◽  
pp. 2861-2864
Author(s):  
Wan Long Huang ◽  
Yi Shan Lou ◽  
Xiao Yong Ma ◽  
Hai Min Xu ◽  
Qiang Wang

Daniudi Gas Field reservoir has low degree of porosity and permeability, thus it is highly susceptible to the invasion of the solid phase of clay particles in the drilling fluid during the drilling process, in view of these problems, we introduce the non-clay weak gel drilling fluid system. Experiments of the drilling fluid system for rheological property, salt-resisting pollution, hot rolling rate of recovery, reservoir damage evaluation and drilling fluid treating chemical opimization have been taken. The experimental results show that the drilling fluid system has excellent temperature-resisting and salt-resisting character, good ability of suspending debris and strong inhibitory action, its rheological property can meet the needs of the long horizontal section of drilling engineering and the reservoir protection effect is excellent. In DP21 well horizontal section construction, each performance indicator of the drilling fluid can be controlled well and effectively solve the problems of cuttings carrying, borehole wall stability and reservoir protection, successfully completed the DP21 well drilling construction task.



2012 ◽  
Vol 594-597 ◽  
pp. 226-229
Author(s):  
Kai Chun Yu ◽  
Yan Zhu ◽  
Xiao Xing Li ◽  
Shi Feng Zhang

The branch well G8-33-H1Z is the first fishbone horizontal well of Daqing. The fishbone horizontal well is one type of the branch horizontal wells, which drilling again two or more branch holes in the horizontal section of the horizontal well. This well lies in G21 block where is near to the west of Daqing oilfield Changyuan area and the northeast of G20 of the north Gaotaizi oilfield. The purpose of the drilling is using branch horizontal well to control more areal reserves and increasing drainable area to improve well production. This technique can improve the economic benefit of oilfield development, which saves drilling investment, makes full use of the upper borehole to improve the comprehensive exploitation degree of the reservoir and achieves highly efficient development using less well. This well has two horizontal branches, and puts ‘trunk-branch-trunk-branch’ into effect while drilling. The first branch designed horizontal length 150m. The second branch designed horizontal length 150m. This paper introduced the tracing with drilling process of Daqing first fishbone horizontal well, and also described the complex situations and the treatment methods while drilling wellbore trajectory and constructing well and the development effect. Finally some suggestions were put forward about tracing with drilling in fishbone horizontal well.



2020 ◽  
Vol 30 (1) ◽  
pp. 39-53
Author(s):  
Dan Sui ◽  
Juan Carlos Martinez Vidaur

AbstractThe automation towards drilling fluid properties’ measurement has been pursued in the recent years in order to increase drilling efficiency with less human intervention. Adequately monitoring and adjusting density and rheology of drilling fluids are fundamental responsibilities of mud engineers. In this study, experimental tests that automatically characterize fluids were conducted. The basic objective is to measure the differential pressures along two sections of the pipes: one horizontal section and one vertical section. Using such measuring data, mathematical algorithms are then proposed to estimate fluids’ density and subsequently viscosity with respect to flow regimes, laminar and turbulence. The results were compared and validated with the values measured on rotational rheometers. With the help of models and numerical schemes, the work presented in the paper reveals a good opportunity to improve the accuracy and precision of continuous-measuring and monitoring fluids’ properties.



2016 ◽  
Vol 139 (3) ◽  
Author(s):  
Mohamed Mahmoud ◽  
Badr S. Bageri ◽  
Salaheldin Elkatatny ◽  
Saleh H. Al-Mutairi

Drilling mud should be properly designed to build an effective filter cake on the formation face during the drilling process. This filter cake should be removable to allow the oil and gas production. The need for removal increases when the liftoff pressure is high or when the formation drawdown is extremely low. An effective filter cake removal design includes the knowledge of the filter cake composition along the horizontal section. This paper, for the first time, introduces material balance model to predict the composition of the filter cake along the length of the lateral of an actual horizontal well drilled in a sandstone formation. The model is based on the material balance of two sources of solids: the first one is the drilling fluid solids and the second one is the drilled-formation solids. The mud used to drill the rock was contaminated by the drilled-formation solids. The parameters used to construct the model were composition of the mud and formation, efficiency of each separation stage, rate of penetration (ROP), and mud circulation rate. The model was validated with actual mud samples collected from different locations along the horizontal section of a sandstone formation. The model showed that the sand content in the filter cake is affected by ROP, rock composition, mud composition and volume, and efficiency of sand separation equipment. We came up with several correlations that can be used to design the drilling fluid operations in horizontal well to avoid the formation of irremovable filter cake.



Energies ◽  
2018 ◽  
Vol 11 (9) ◽  
pp. 2414 ◽  
Author(s):  
Xin Chang ◽  
Jun Zhou ◽  
Yintong Guo ◽  
Shiming He ◽  
Lei Wang ◽  
...  

Horizontal wells are increasingly being utilized in the exploration and development of oil and gas resources. However, the high temperature that occurs during drilling processes leads to a number of problems, such as the deterioration of drilling fluid properties and borehole instability. Therefore, the insight into heat transfer behaviors in horizontal wells is certainly advantageous. This study presents an integrated numerical model for predicting the temperature distribution during horizontal wells drilling considering the effects of drill pipe rotations, and hydraulic (i.e., circulating pressure losses) and mechanical frictions. A full implicit finite difference method was applied to solve this model. The results revealed that the mechanical frictions affect more on wellbore temperature variation than the effects of heat transfer intensification and circulating pressure losses; Moreover, the drilling fluid temperature was found higher than the stratum temperature at horizontal section, the temperature difference at the bottom hole reached up to 16 °C if pressure drops, heat transfer strengthened by rotations and mechanical frictions were all taken into account. This research could be utilized as a theoretical reference for predicting temperature distributions and estimating risks in horizontal wells drilling.



Nafta-Gaz ◽  
2021 ◽  
Vol 77 (11) ◽  
pp. 760-764
Author(s):  
Bogdan Filar ◽  
◽  
Mariusz Miziołek ◽  
Mieczysław Kawecki ◽  
Marek Piaskowy ◽  
...  

In 2006 Oil and Gas Institute, Underground Gas Storage Department was given the task of designing the UGS Strachocina working volume, production and injection rates enlargement. Gas storage Strachocina is located in the south eastern part of Poland, near Sanok. The UGS Department ran some analysis before that date, which gave us the answer that the old vertical well technology would not be enough to achieve investment success. We knew that we needed to use horizontal well technology in which we had no experience at all. At that time there were only a few horizontal wells drilled in Poland. We decided to start cooperation with the company Baker Hughes, and asked them to help us to design the drilling technology and well completions. We knew that we needed to drill 8 horizontal wells in difficult reservoir conditions. Based on Baker Hughes’ recommendations, the EXALO Polish drilling company’s experience and the Institute’s knowledge of storage reservoir geology, the trajectories of 8 new wells were designed. Working with Baker Hughes, we designed the well completion based on expandable filters, the second time this type of completion technology had been used in the world at that time. During drilling, we were prepared for drilling fluid losses because of the extensive Strachocina reservoir’s natural fracture system. The investment was in doubt during the drilling of the first two horizontal wells because of huge drilling fluid losses and the inability of drilling the horizontal section length as designed. We lost 4000 cubic metres of drilling fluid in a one single well. During the drilling of the 2nd well, we asked Baker Hughes to help us to improve the drilling technology. Our partners from Baker Hughes prepared the solution in 3 weeks, and so we were able to use this new technology on the 3rd well drilled. It turned out that we could drill a longer horizontal section with less drilling fluid loss. The paper will show the idea of the project, the team building process, the project problems solved by the team, decisions made during the UGS Strachocina investment and the results. It will show how combining “western” technology and experience with “eastern” knowledge created a success story for all partners.



2019 ◽  
Vol 11 (7) ◽  
pp. 168781401986296 ◽  
Author(s):  
Yong Chen ◽  
Chuan He ◽  
Xu Zhou ◽  
Hao Yu

Based on field data and the related theories, the effects of drill string length, rotation speed, trajectory, and drilling fluid density on the friction during horizontal well drilling are analyzed in Sichuan. With increasing the length of drill string in the horizontal section, the friction grows. The drill pipe rotates faster and the torque decreases. Large undulation of borehole deviation and the “W” shape of the horizontal section lead to excessive friction. A higher fluid density causes higher torque and drag. Moreover, a friction reduction tool is designed to reduce friction, decrease the wear between the casing and the drill pipe joint, and prevent the differential pressure sticking, which improves the rate of penetration, and the specially designed spiral diversion channels improve the efficiency of borehole cleaning. The field experimental results have shown that the accumulated operational time of the friction reduction tool is more than 130 h and its fatigue life reaches up to 3 × 105 cycles. A plan of improving the tool structure is proposed to reduce the mud balling after the experiment. Finally, the mathematical model of calculating the spacing of the friction reduction tools is established, which provides technical support for investigating the friction in horizontal well drilling.



Energies ◽  
2021 ◽  
Vol 14 (4) ◽  
pp. 969
Author(s):  
Eric Cayeux ◽  
Benoît Daireaux ◽  
Adrian Ambrus ◽  
Rodica Mihai ◽  
Liv Carlsen

The drilling process is complex because unexpected situations may occur at any time. Furthermore, the drilling system is extremely long and slender, therefore prone to vibrations and often being dominated by long transient periods. Adding the fact that measurements are not well distributed along the drilling system, with the majority of real-time measurements only available at the top side and having only access to very sparse data from downhole, the drilling process is poorly observed therefore making it difficult to use standard control methods. Therefore, to achieve completely autonomous drilling operations, it is necessary to utilize a method that is capable of estimating the internal state of the drilling system from parsimonious information while being able to make decisions that will keep the operation safe but effective. A solution enabling autonomous decision-making while drilling has been developed. It relies on an optimization of the time to reach the section total depth (TD). The estimated time to reach the section TD is decomposed into the effective time spent in conducting the drilling operation and the likely time lost to solve unexpected drilling events. This optimization problem is solved by using a Markov decision process method. Several example scenarios have been run in a virtual rig environment to test the validity of the concept. It is found that the system is capable to adapt itself to various drilling conditions, as for example being aggressive when the operation runs smoothly and the estimated uncertainty of the internal states is low, but also more cautious when the downhole drilling conditions deteriorate or when observations tend to indicate more erratic behavior, which is often observed prior to a drilling event.



2021 ◽  
Author(s):  
Aleksander Valerievich Miroshnichenko ◽  
Valery Alekseevich Korotovskikh ◽  
Timur Ravilevich Musabirov ◽  
Aleksei Eduardovich Fedorov ◽  
Khakim Khalilovich Suleimanov

Abstract The deterioration of the reservoir properties of potential oil and gas bearing areas on mature and green fields, as well as the increase in the volume of hard-to-recover reserves on low-permeable reservoirs set us new challenges in searching and using effective development technologies to maintain and even increase the oil production levels. Based on successful international experience, Russian oil and gas companies use horizontal wells (HW) with multi-stage hydraulic fracturing (MSHF) for the cost-effective development of low-permeable reservoirs. Thus, since the first pilot works of drilling technologies and completion of HW with MSHF in 2011, at the beginning of 2020, over 1,200 HW with MSHF were drilled and came on stream at the fields of LLC RN-Yuganskneftegaz, about half of which are at the exploitation play AS10-12 of the northern license territory (NLT) of the Priobskoye field. In searching the best technologies and engineering solutions, the company tested different lengths of horizontal section of HW, the number of hydraulic fracturing (HF) stages and distances between hydraulic fracturing ports, as well as different specific mass of the proppant per frac port. Recently, there has been a tendency in design solutions to increase the length of the HWs and the number of hydraulic fractures with a decreasing distance between the frac ports and a decreasing specific mass of the proppant per frac port. This work studies the actual and theoretical efficiency of HW with MSHF of various designs (different lengths of horizontal section of HW and the number of HF stages) and to assess the viability of increasing the technological complexity, as well as to analyze the actual impact of loading the proppant mass per port on performing HW with MSHF. The study is based on the results of the analysis of the factual experience accumulated over the entire history of the development of the exploitation play AS10-12 of the NLT of the Priobskoye field of the Rosneft Company. In studying the viability of increasing the technological complexity, especially, increasing the length of horizontal section of HW, increasing the number of HF stages, and reducing the distance between the frac ports: we discovered the typical methodological errors made in analyzing the efficiency of wells of various designs; we developed the methodology for analysis of the actual multiplicity of indicators of wells of various designs, in particular, HW with MSHF relative to deviated wells (DW) with HF; we carried out the statistical analysis of the actual values of the multiplicity of performance indicators and completion parameters of HW with MSHF of various designs relative to the surrounding DW with HF of the exploitation play AS10-12 of the NLT of the Priobskoye field; we performed the theoretical calculation of the multiplicity of the productivity coefficient for the HW with MSHF of various designs relative to DW with HF for the standard development system of the exploitation play AS10-12 of the NLT of the Priobskoye field; we compared the actual and theoretical results. The paper also presents the results of studying the actual effect of changes of proppant's mass per port on performance indicators of HW with MSHF of the same design and with an increase in the number of fractures of the hydraulic fracturing without changing the length of horizontal section of HW. As for performance indicators, being the basis for estimating the efficiency of HW with MSHF of various designs, we used the productivity index per meter of the effective reservoir thickness and the cumulative fluid production per meter of the effective reservoir thickness per a certain period of operation. And as the completion parameters, we used the length of the horizontal section of HW, the number of HF stages, the distance between the frac ports, and the specific mass of the proppant per meter of the effective reservoir thickness per frac port. The results of this work are the determining vector of development for future design decisions in improving the efficiency of HW with MSHF.



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