scholarly journals Hot water extracted wood fiber for production of wood plastic composites (WPCs)

Holzforschung ◽  
2013 ◽  
Vol 67 (2) ◽  
pp. 193-200 ◽  
Author(s):  
Manuel Raul Pelaez-Samaniego ◽  
Vikram Yadama ◽  
Eini Lowell ◽  
Thomas E. Amidon ◽  
Timothy L. Chaffee

Abstract Undebarked ponderosa pine chips were treated by hot water extraction to modify the chemical composition. In the treated pine (TP), the mass was reduced by approximately 20%, and the extract was composed mainly of degradation products of hemicelluloses. Wood flour produced from TP and unextracted chips (untreated pine, UP) was blended with high-density polyethylene (HDPE) and polypropylene (PP) and was extruded into wood plastic composites (WPCs). Formulations for WPCs consisted of 58% pine, 32% plastic, and 10% other additives. WPC based on HDPE+TP and PP+TP absorbed 46–45% less water than did WPC based on HDPE+UP and PP+UP, respectively. Thickness swelling was reduced by 45–59%, respectively, after 2520 h of immersion. The diffusion constant decreased by approximately 36%. Evaluation of mechanical properties in flexure and tension mode indicated improvements in TP-WPC properties, although the data were not statistically significant in all cases. Results showed that debarking of ponderosa pine is not required for WPC production.

Holzforschung ◽  
2014 ◽  
Vol 68 (8) ◽  
pp. 933-940 ◽  
Author(s):  
Yao Chen ◽  
Nicole M. Stark ◽  
Mandla A. Tshabalala ◽  
Jianmin Gao ◽  
Yongming Fan

Abstract The water sorption and mechanical properties of wood-plastic composites (WPCs) made of extracted and delignified wood flour (WF) has been investigated. WF was prepared by extraction with the solvent systems toluene/ethanol (TE), acetone/water (AW), and hot water (HW), and its delignification was conducted by means of sodium chlorite/acetic acid (AA) solution. A 24 full-factorial experimental design was employed to determine the effects of treatments and treatment combinations. WPCs were prepared with high-density polyethylene (HDPE) and treated WF was prepared by means of extrusion followed by injection molding, and the water absorption characteristics and mechanical properties of the products were evaluated. WPCs produced with extracted WF had lower water absorption rates and better mechanical properties than those made of untreated WF. WPCs containing delignified WF had higher water absorption rates and improved mechanical performance compared with those made of untreated WF.


2013 ◽  
Vol 5 (1) ◽  
pp. 194-199
Author(s):  
D. N. Izekor ◽  
S. O. Amiandamhen ◽  
O. S. Agbarhoaga

The effect of different wood flour sizes on strength and dimensional properties of wood-plastic composites were examined. Wood flour of different particle sizes viz; 1.00mm, 2.00mm and >2.00mm were compounded with recycled low-density polyethylene (LDPE) at different wood/plastic ratio of 1: 1, 2: 3 and 3: 2. The results obtained showed that wood flour size > 2.00mm has the highest MOR and MOE values of 1.206N mm-2 and 2484.72Nmm-2 while wood flour size of 1.00mm had the lowest MOR and MOE values of 0.505Nmm-2 and 2195.89Nmm-2 respectively. Also the results of the physical properties showed that wood flour size of 1.00mm had the lowest thickness swelling percentage with mean values of 0.28% and 2.08% while water absorption percentage has mean values of 0.91% and 10.58% after 2 hours and 24 hours of water immersion respectively. It was observed that wood flour size of 2.00mm and particle size >2.00mm had the highest thickness swelling and water absorption percentages. This showed that strength properties of wood plastic composites increased with increased particle sizes whereas its dimensional properties increased with decreased particle sizes. The results of analysis of variance carried out on mechanical and physical properties showed that particle sizes and wood/plastic ratio had a significant effect on the mechanical and physical properties of wood plastic composites (p 0.05).


Forests ◽  
2021 ◽  
Vol 12 (4) ◽  
pp. 417
Author(s):  
Xingcong Lv ◽  
Xiaolong Hao ◽  
Rongxian Ou ◽  
Tao Liu ◽  
Chuigen Guo ◽  
...  

The rheological properties of wood–plastic composites (WPCs) with different wood fiber contents were investigated using a rotational rheometer under low shear rates. The flow field information was analyzed and simulated by Ansys Polyflow software. The results showed that the WPCs with different wood fiber contents behaved as typical power-law fluids. A higher wood fiber content increased the shear thinning ability and pseudoplasticity of the WPCs. The pressure, velocity, shear rate, and viscosity distributions of the WPC during extrusion could be predicted by computational fluid dynamics (CFD) Ansys Polyflow software to explore the effects of different components on the flow field of WPCs.


2019 ◽  
Vol 41 (2) ◽  
pp. 573-584 ◽  
Author(s):  
Yuanbin Ma ◽  
Hui He ◽  
Bai Huang ◽  
Huaishuai Jing ◽  
Zijin Zhao

2017 ◽  
Vol 63 (3) ◽  
pp. 131-136 ◽  
Author(s):  
Hirokazu Ito ◽  
Shinji Ogoe ◽  
Masaki Okamoto ◽  
Shigehiko Suzuki ◽  
Yoichi Kojima ◽  
...  

2007 ◽  
Vol 29-30 ◽  
pp. 315-318 ◽  
Author(s):  
J.S. Fabiyi ◽  
A.G. McDonald

The effect of accelerated weathering on the chemical and color of wood plastic composites (WPC) made from modified pine wood fiber (control, extractives free and holocellulose) was investigated. WPC were produced from the various wood fibers (60%, weight) and high density polyethylene (40%, weight) as matrix were subjected to accelerated weathering in xenon-arc weatherometer for up to 1200 hours. This study aimed at getting a better understanding of the chemical changes that occur to weathered WPC relative to its material compositions (wood and plastic). Chemical analyses and color measurement of the weathered surface using Fourier transform infrared (FTIR) spectroscopy, pyrolysis gas chromatograph mass spectrometry and colorimetery showed that degradation of WPC had occurred, causing color changes. It was observed that WPC made from holocellulose wood fiber had the lowest color change compared to extractives free wood and control wood fiber based WPC.


2011 ◽  
Vol 393-395 ◽  
pp. 76-79 ◽  
Author(s):  
Hai Bing Huang ◽  
Hu Hu Du ◽  
Wei Hong Wang ◽  
Hai Gang Wang

In this article, wood-plastic composites(WPCs) were manufactured with wood flour(80~120mesh、40~80mesh、20~40mesh、10~20mesh) combing with high density polyethylene(HDPE). Effects of the size of wood flour on mechanical properies and density of composites were investigated. Results showed that particle size of wood flour had an important effect on properitiesof WPCs. Change of mesh number had a outstanding effect on flexural modulus, tensile modulus and impact strength, howere, little effect on flexural strength and tensile strength. When mesh number of wood flour changed from 80~120mesh to 10~20mesh,flexural modulus and tensile modulus were respectively enhanced by 42.4% and 28.4%, respectively, and impact strength was decreased by 35.5%.Size of wood flour basically had no effect on density of composite within 10~120mesh. The use of wood flour or fiber as fillers and reinforcements in thermoplastics has been gaining acceptance in commodity plastics applications in the past few years. WPCs are currently experiencing a dramatic increase in use. Most of them are used to produce window/door profiles,decking,railing,ang siding. Wood thermoplastic composites are manufactured by dispering wood fiber or wood flour(WF) into molten plastics to form composite materials by processing techniques such as extrusion,themoforming, and compression or injection molding[1]. WPCs have such advantages[2]:(1)With wood as filler can improve heat resistance and strength of plastic, and wood has a low cost, comparing with inorganic filler, wood has a low density. Wood as strengthen material has a great potential in improving tensile strength and flexural modulus[3];(2) For composite of same volume, composites with wood as filler have a little abrasion for equipment and can be regenerated;(3)They have a low water absorption and low hygroscopic property, They are not in need of protective waterproof paint, at the same time, composite can be dyed and painted for them own needs;(4)They are superior to wood in resistantnce to crack、leaf mold and termite aspects, composites are the same biodegradation as wood;(5)They can be processed or connected like wood;(6)They can be processed into a lots of complicated shape product by means of extrusion or molding and so on, meanwhile, they have high-efficiency raw material conversion and itself recycle utilization[4]. While there are many sucesses to report in WPCs, there are still some issues that need to be addressed before this technology will reach its full potential. This technology involves two different types of materials: one hygroscopic(biomass) and one hydrophobic(plastic), so there are issues of phase separation and compatibilization[5]. In this paper, Effects of the size of wood powder on mechanical properties of WPCs were studied.


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