Taking Advantage of Phosphate Functionalized Waterborne Acrylic Binders to Get Rid of Inhibitors in Direct-to-Metal Paints

In this paper, two phosphate functionalized acrylic binders are formulated to yield direct-to-metal paints without using corrosion inhibitors. The difference between both binders is the addition of polystearylacrylate crystalline nanodomains in one of them, and an amorphous methyl methacylate-co-butyl acrylate copolymer in the other. The water sensitivity, mechanical stability, adhesion, and the performance of the paints against corrosion (high humidity resistance, accelerated weathering, and salt-spray tests) are assessed and compared with a DTM paint formulated from a commercial binder. The performance of both phosphate functionalized paints formulated without corrosion inhibitors in high humidity and weathering tests is superior to the commercial DTM paint formulated without corrosion inhibitors and similar to the DTM paint formulated with them. Furthermore, the paint based on the amorphous copolymer binder provides significantly good performance in the salt spray test (even superior to that of the DTM paint formulated with corrosion inhibitors).

Application of Waterborne Acrylic and Solvent-Borne Polyester Coatings on Plasma-Treated Fir (Abies alba M.) Wood

This research investigates the effect of plasma treatment with air, nitrogen (N2), and carbon dioxide (CO2) gases on the performance of waterborne (acrylic) and solvent-borne (polyester) coated fir (Abies alba M.) wood samples. The properties of the plasma-coated samples were analyzed before and after exposure to accelerated weathering and compared with those of untreated and solely treated ones. According to pull-off testing, the coating adhesion of the wood samples was considerably improved by plasma treatment, and obvious differences were observed between different plasma gases. The effect was more pronounced after the weathering test. Similar results were obtained for the abrasion resistance of the samples. The water contact angle measurement illustrated more hydrophilic character in the solely plasma-treated wood in comparison with the untreated wood. The application of coatings, however, strongly improved its hydrophobic character. The performances of waterborne and solvent-borne coatings on plasma-treated wood were comparable, although slightly better values were obtained by the waterborne system. Our results exhibit the positive effect of plasma treatment on coating performances and the increased weather resistance of the waterborne and solvent-borne coating systems on plasma-treated wood.

The Accelerated Aging Impact on Mechanical and Thermal Properties of Polypropylene Composites with Sedimentary Rock Opoka-Hybrid Natural Filler

This paper presents the impact of accelerated aging on selected mechanical and thermal properties of isotactic polypropylene (iPP) composites filled with sedimentary hybrid natural filler-Opoka rock. The filler was used in two forms: an industrial raw material originating as a subsieve fraction natural material, and a rock calcinated at 1000 °C for production of phosphorous sorbents. Fillers were incorporated with constant amount of 5 wt % of the resulting composite, and the material was subjected to accelerated weathering tests with different exposition times. The neat polypropylene and composites with calcium carbonate as a reference filler material were used for comparison. The aim of the research was to determine the possibility of using the Opoka rock as a new hybrid filler for polypropylene, which could be an alternative to the widely used calcium carbonate and silica. The thermal, mechanical, and structural properties were evaluated by means of differential scanning calorimetry (DSC), tensile tests, scanning electron microscopy (SEM), and Fourier-transform infrared spectroscopy with attenuated total reflectance (FTIR/ATR) prior to and after accelerated aging. As a result, it was found that the composites of polypropylene with Opoka were characterized by similar or higher functional properties and higher resistance to photodegradation compared to composites with conventional calcium carbonate. The results of measurements of mechanical properties, structural and surface changes, and the carbonyl index as a function of accelerated aging proved that Opoka was an effective ultraviolet (UV) stabilizer, significantly exceeding the reference calcium carbonate in this respect. The new hybrid filler of natural origin in the form of Opoka can therefore be used not only as a typical powder filler, but above all as a UV blocker/stabilizer, thus extending the life of polypropylene composites, especially for outdoor applications.

Investigating the effect of nickel concentration on phytoplankton growth to inform the assessment of ocean alkalinity enhancement

Ocean alkalinity enhancement (OAE) is a proposed method for removing carbon dioxide (CO2) from the atmosphere by the accelerated weathering of (ultra-) basic minerals to increase alkalinity – the chemical capacity of seawater to store CO2. During the weathering of OAE-relevant minerals relatively large amounts of trace metals will be released and may perturb pelagic ecosystems. Nickel (Ni) is of particular concern as it is abundant in olivine, one of the most widely considered minerals for OAE. However, so far there is limited knowledge about the impact of Ni on marine biota including phytoplankton. To fill this knowledge gap, this study tested the growth and photo-physiological response of 11 marine phytoplankton species to a wide range of dissolved Ni concentrations (from 0 nmol/L to 50,000 nmol/L). We found that the phytoplankton species were not very sensitive to Ni concentrations under the culturing conditions established in our experiments, but the responses were species-specific. The growth rates of 6 of the 11 tested species showed small but significant responses to changing Ni concentrations. Photosynthetic performance, assessed by measuring the maximum quantum yield (Fv/Fm) and the functional absorption cross-section (σPSII) of photosystem II, was also only mildly sensitive to changing Ni in 3 out of 11 species and 4 out of 11 species, respectively. The limited effect of Ni may be partly due to the provision of nitrate as the nitrogen source for growth, as previous studies suggest higher sensitivities when urea is the nitrogen source. Furthermore, limited influence may be due to the relatively high concentrations of organic ligands in the growth media in our experiments. These ligands reduced bioavailable Ni (i.e., “free Ni2+”) concentrations by binding the majority of the dissolved Ni. Our data suggest that dissolved Ni does not have a strong effect on phytoplankton under our experimental conditions, but we emphasize that a deeper understanding of nitrogen sources, ligand concentrations and phytoplankton composition is needed when assessing the influence of Ni release associated with OAE. We discuss if applications of OAE with Ni-rich minerals may be safer in regions with high organic ligand concentrations and low concentrations of urea as such boundary conditions may lead to less impact of Ni on phytoplankton communities.

Accelerated Weathering and Carbonation (Mild to Intensified) of Natural Canadian Silicates (Kimberlite and Wollastonite) for CO2 Sequestration

Canada’s mineral reserves can play a very important role in curbing climate change if natural alkaline minerals are used for the process of mineral carbonation. In this work, the potential of using two Canadian natural silicates for accelerated carbonation is experimentally assessed: kimberlite mine tailing (Mg0.846Al0.165Fe0.147Ca0.067SiO3.381) from the Northwest Territories, and mined wollastonite ore (Ca0.609Mg0.132Al0.091Fe0.024SiO2.914) from Ontario. The aim of this work was to evaluate the weathering reactivity and CO2 uptake capacity via carbonation of these two comminuted rocks, both of which are made up of a mixture of alkaline minerals, under process conditions that spanned from milder to intensified. Research questions addressed include: does kimberlite contain a sufficient amount of reactive minerals to act as an effective carbon sink; is dehydroxylation necessary to activate kimberlite, and to what extent does it do this; do secondary phases of wollastonite hinder its reactivity; and can either of these minerals be carbonated without pH buffering, or only weathered? Incubator, slurry, and pressurized slurry methods of accelerated weathering and carbonation were used, and the effect of the process parameters (temperature, solid-to-liquid ration, reaction time, CO2 level, pH buffer) on the CO2 uptake and crystalline carbonates formation is tested. The reacted samples were analyzed by pH test, loss-on-ignition test, calcimeter test, and X-ray diffraction analysis. Results showed that wollastonite ore (rich in fast-weathering CaSiO3) is more suitable for accelerated carbonation than kimberlite tailing (containing slow-weathering hydrated magnesium silicates and aluminosilicates) when only its capability to rapidly form solid carbonates is considered. Incubator and pressurized buffered slurry methods proved to be most effective as under these conditions the precipitation of carbonates was more favorable, while the unbuffered slurry reaction conditions were more akin to accelerated weathering rather than accelerated carbonation.

KINETICS OF FORMATION AND PROPERTIES OF PHOTOCURED SIMULTANEOUS EPOXY-ACRYLATE IPNS WITH THE PREVAILING CONTENT OF AN EPOXY COMPONENT

The distinct features of UV induced polymerization of epoxy-acrylate blends leading to the formation of simultaneous interpenetrating polymer networks (IPNs) have been studied. Different ratios of components within a prevailing content of an epoxy one have been used for the synthesis. Such a content of epoxy monomer is required to create a barrier preventing oxygen diffusion into a curing sample. It allows retardation of the well-known oxygen-inhibition effect, which acrylate monomers are susceptible to. Hence, the conduction of their polymerization in open-air conditions is possible. The proceeding of the polymerization reactions of acrylate (TEGDM) via free radical mechanism and of epoxy (UP-650D) via cationic one have been monitored by FTIR-spectroscopy. Namely, the conversion degrees have been calculated for double bonds of TEGDM and for epoxy groups of UP-650D respectively. A mixture of triphenylsulfonium hexafluorophosphate salts, which is capable of generating both free radical and cationic reactive species, have been used as a single photoinitiator for the formulations being investigated. Almost complete conversion of acrylate double bonds was reached after 60 min of UV irradiation irrespective of epoxy content. On the contrary, conversion of epoxy groups of aliphatic epoxy, which is known to be rather unreactive towards cationic photopolymerization, when mixed may be either higher or lower compared to the neat epoxy network. Such results are attributed to dual influence of acrylate network on the formation of epoxy one. Firstly, cationic polymerization of epoxy component is sensitized by acrylate macroradicals in terms of free radical promoted cationic polymerization. On the other hand, the mobility of epoxy macrocations is restricted by the rapid build-up of acrylate network. At the weight ratio of UP-650D and TEGDM 70/30 the sensitizing effect of acrylate is revealed to be dominant, so the given composition may be considered as optimal. Regardless of low conversion of epoxy groups, the content of the estimated gel fraction is high, and the epoxy component is found not to be leached in the process of extraction in acetone. Furthermore, physicomechanical properties of obtained UV-cured IPNs have been investigated. The results of the measurements, namely, impact resistance by the Gardner test, crosshatch adhesion test to different substrates (including silicon), and accelerated weathering test in a climatic chamber, show that all the samples exhibit good operational properties essential for effective protecting coatings of outdoor exposure.

Mechanical Properties, Surface Assessment, and Structural Analysis of Functionalized CFRPs after Accelerated Weathering

The present study focuses on the effect of two novel carbon fibre surface treatments, electropolymerisation of methacrylic acid and air pressure plasma, on the mechanical properties and structural integrity of carbon-fibre-reinforced composites under operational conditions. Extensive mechanical testing was applied, both in nano- and macro-scale, to assess the performance of the composites and the interphase properties after ultraviolet/humidity weathering. The results of the mechanical assessment are supported by structure, surface, and chemistry examination in order to reveal the failure mechanism of the composites. Composites with the electropolymerisation treatment exhibited an increase of 11.8% in interlaminar shear strength, while APP treatment improved the property of 23.9%, rendering both surface treatments effective in increasing the fibre-matrix adhesion. Finally, it was proven that the developed composites can withstand operational conditions in the long term, rendering them suitable for a wide variety of structural and engineering applications.