scholarly journals Effects of geometric parameters on volumetric mass transfer coefficient of non-Newtonian fluids in stirred tanks

Author(s):  
Haider Ali ◽  
Sofia Zhu ◽  
Jannike Solsvik

Abstract Scaling up stirred tanks is a significant challenge because of the research gaps between laboratory and industrial-scale setups. It is necessary to understand the effects of scale-up on the mass transfer in stirred tanks, and this requires meticulous experimental analysis. The present study investigates the effects of tank size and aspect ratio ( H L T ${H}_{L}}{T}$ ) on the volumetric mass transfer coefficients of shear-thinning fluids. The experiments were conducted in three stirred tanks of different sizes (laboratory and pilot scale) and geometries (standard and nonstandard). H L T ${H}_{L}}{T}$ was 1 for the standard tanks and 3.5 for the nonstandard stirred tanks. Three sizes of stirred tanks were used: 11 L with H L T ${H}_{L}}{T}$ of 1, 40 L with H L T ${H}_{L}}{T}$ of 3.5, and 47 L with H L T ${H}_{L}}{T}$ of 1. Impeller stirring speeds and gas flow rates were in the range of 800–900 rev min−1 and 8–10 L min−1, respectively. The volumetric mass transfer coefficient was estimated based on the dissolved oxygen concentration in the fluids, and the effects of rheology and operating conditions on the volumetric mass transfer coefficient were observed. The volumetric mass transfer coefficient decreased as tank size increased and increased with an increase in operating conditions, but these effects were also clearly influenced by fluid rheology. The impacts of scale-up and operating conditions on the volumetric mass transfer coefficient decreased as liquid viscosity increased.

2008 ◽  
Vol 273-276 ◽  
pp. 679-684
Author(s):  
Roberto Parreiras Tavares ◽  
André Afonso Nascimento ◽  
Henrique Loures Vale Pujatti

The RH process is a secondary refining process that can simultaneously attain significant levels of removal of interstitial elements, such as carbon, nitrogen and hydrogen, from liquid steel. In the RH process, the decarburization rate plays a very important role in determining the productivity of the equipment. The kinetics of this reaction is controlled by mass transfer in the liquid phase. In the present work, a physical model of a RH degasser has been built and used in the study of the kinetics of decarburization. The effects of the gas flow rate and of the configurations of the nozzles used in the injection of the gas have been analyzed. The decarburization reaction of liquid steel was simulated using a reaction involving CO2 and caustic solutions. The concentration of CO2 in the solution was evaluated using pH measurements. Based on the experimental results, it was possible to estimate the reaction rate constant. A volumetric mass transfer coefficient was then calculated based on these rate constants and on the circulation rate of the liquid. The logarithm of the mass transfer coefficient showed a linear relationship with the logarithm of the gas flow rate. The slope of the line was found to vary according to the relevance of the reaction at the free surface in the vacuum chamber. A linear relationship between the volumetric mass transfer coefficient and the nozzle Reynolds number was also observed. The slopes of the lines changed according to the relative importance of the two reaction sites, gas-liquid interface in the upleg snorkel and in the vacuum. At higher Reynolds number, the reaction in the vacuum chamber tends to be more significant.


2019 ◽  
Vol 41 (5) ◽  
pp. 820-820
Author(s):  
Pongayi Ponnusamy Selvi and Rajoo Baskar Pongayi Ponnusamy Selvi and Rajoo Baskar

The acidic gas, Carbon dioxide (CO2) absorption in aqueous ammonia solvent was carried as an example for industrial gaseous treatment. The packed column was provided with a novel structured BX-DX packing material. The overall mass transfer coefficient was calculated from the absorption efficiency of the various runs. Due to the high solubility of CO2, mass transfer was shown to be mainly controlled by gas side transfer rates. The effects of different operating parameters on KGav including CO2 partial pressure, total gas flow rates, volume flow rate of aqueous ammonia solution, aqueous ammonia concentration, and reaction temperature were investigated. For a particular system and operating conditions structured packing provides higher mass transfer coefficient than that of commercial random packing.


2015 ◽  
Vol 69 (5) ◽  
pp. 553-559 ◽  
Author(s):  
Milica Djekovic-Sevic ◽  
Nevenka Boskovic-Vragolovic ◽  
Ljiljana Takic ◽  
Radmila Garic-Grulovic ◽  
Srdjan Pejanovic

Experimental investigation of gas-liquid mass transfer of ozone in water, in bubble column with two-fluid nozzle gas distributor (BKDM), under different operating conditions, are presented in this work. The main objective was to determine the ozone volumetric mass transfer coefficient, kL a, in calm uniform section of the column, under different values of gas and liquid flow rates. Obtained values of these coefficients were compared with the values in countercurrent bubble column. The critical liquid flowrate, when gas hold up reaches its maximum, was experimentally determined. It was shown that the maximum value of the ozone volumetric mass transfer coefficient is obtained just when liquid flowrate is at its critical value.


2017 ◽  
Vol 40 (5) ◽  
pp. 878-888 ◽  
Author(s):  
Radim Petříček ◽  
Libor Labík ◽  
Tomáš Moucha ◽  
František Jonáš Rejl ◽  
Lukáš Valenz ◽  
...  

2015 ◽  
Vol 31 (4) ◽  
Author(s):  
Reza Afshar Ghotli ◽  
Abdul Raman Abdul Aziz ◽  
Shaliza Ibrahim

AbstractA general review on correlations to evaluate mass transfer coefficients in liquid-liquid was conducted in this work. The mass transfer models can be classified into continuous and dispersed phase coefficients. The effects of drop size and interfacial area on mass transfer coefficient were investigated briefly. Published experimental results for both continuous and dispersed phase mass transfer coefficients through different hydrodynamic conditions were considered and the results were compared. The suitability and drawbacks of these correlations depend on the operating conditions and hydrodynamics. Although the results of these models are reasonably acceptable, they could not properly predict the experimental results over a wide range of designs and operating conditions. Therefore, proper understanding of various factors affecting mass transfer coefficient needs to be further extended.


Processes ◽  
2018 ◽  
Vol 6 (9) ◽  
pp. 156 ◽  
Author(s):  
Éric Dumont

The Effectiveness-Number of Transfer Unit method (ε-NTU method) was applied to determine the overall mass transfer coefficient, KLa, of operating gas-liquid absorbers treating Volatile Organic Compounds (VOCs). This method requires the knowledge of the operating conditions (gas flow rate, QG; liquid flow rate, QL; scrubber volume V), the measurement of gaseous concentrations at the inlet, CGin, and at the outlet, CGout, of the contactor (in order to determine the effectiveness of the absorber ε) and the calculation of the Henry coefficient of the VOC between the gas and the liquid phases (HVOC). Coupled with the “equivalent absorption capacity” concept, the ε-NTU method was used to determine KLa of absorbers contacting a gas and a mixture of water and a Non Aqueous Phase, successfully. The method, validated from literature data for configurations countercurrent scrubbers and stirred tank reactors, could be used to simply determine the overall mass transfer coefficient of systems for which the standard KLa determination methods still remain non-reliable or inaccurate (viscous solvents, mixture of immiscible liquids, fermentation broths…).


2009 ◽  
Vol 63 (2) ◽  
Author(s):  
Anna Kiełbus-Rąpała ◽  
Joanna Karcz

AbstractThe aim of the research work was to investigate the effect of the presence and concentration of solid particles on the gas-liquid volumetric mass transfer coefficient in a mechanically stirred gas-solid-liquid system. Experimental studies were conducted in a tall vessel of the diameter of 0.288 m, equipped with two designs of double stirrers. Three high-speed stirrers were used: A 315, Smith turbine, and Rushton turbine. The following operating parameters were changed: gas flow rate, stirrer speed, and solid concentration. The volumetric mass transfer coefficient was determined using the dynamic gassing-out method. In the range of the measurements conducted, this coefficient was strongly affected by both the presence and the concentration of particles in the system. Generally, a low concentration of particles in the system, equal to 0.5 mass %, caused an increase of the volumetric mass transfer coefficient values for both stirrer configurations compared to a system without solids whilst more particles (2.5 mass %) caused a decrease of this coefficient. It could be supposed that an increase of slurry viscosity affected the decrease of the volumetric mass transfer coefficient at higher solid concentration. An empirical correlation was proposed for volumetric mass transfer coefficient prediction. Its parameters were fitted using experimental data.


Author(s):  
Mehdi Sattari-Najafabadi ◽  
Bengt Sundén ◽  
Zan Wu ◽  
Mohsen Nasr Esfahany

The influences of operating conditions and physical properties of the two phases on the hydrodynamics and mass transfer in a circular liquid-liquid microchannel have been investigated. The polytetrafluoroethylene (PTFE) microchannel has an internal diameter of 0.7 mm and a T-shaped mixing junction. Sodium hydroxide solution was used as the aqueous phase. N-hexane and toluene were employed as the organic phases to investigate the effect of physical properties. Regarding the results, at constant total flow rate, raising the flow rate ratio enhanced the overall volumetric mass transfer coefficient. Using toluene as the organic solvent enhanced the overall volumetric mass transfer coefficient in average by 64.7% and 100.27% comparing to n-hexane-water at flow rate ratio of 1 and 0.5, respectively. This increment resulted in a decrement in the required mass transfer time and length in the microchannel. The length of the slugs had no considerable variation as n-hexane was replaced with toluene. Thus, the significant improvement of the overall volumetric mass transfer coefficient was because of the increment of the overall mass transfer coefficient, not the specific interfacial area.


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