Numerical Simulation of Fluid Flow and Mixing Dynamics inside Planetary Roller Extruders

2021 ◽  
Vol 36 (5) ◽  
pp. 508-518
Author(s):  
J. Winck ◽  
S. Frerich

Abstract In this contribution, the fluid flow and mixing dynamics inside planetary roller extruders are simulated using the finite element method (FEM) and the mesh superposition technique (MST). Three-dimensional configurations with planetary spindles of varying number and geometry of planetary spindles were created to analyse the influence of the spindle configuration and the rotational speed on the process behavior. Therefore, pressure gradients, flow velocities and directions, shear rates, the mixing index and residence time distributions were evaluated. The distributive and dispersive mixing efficiencies varied depending on the planetary spindle configuration, and these configurations thus suit different processing tasks. In comparison to the standard planetary spindles, the TT3 spindles, with their incomplete toothing, and the knob spindles, with their double transversal helical toothing, showed intense axial and radial mixing. In general, the mixing performance of the planetary roller extruder is explained by a high rate of extensional flow and frequent changes in flow type. The reported numerical approach allows, for the first time, a comprehensive observation of the process behavior of planetary roller extruders.

Geofluids ◽  
2020 ◽  
Vol 2020 ◽  
pp. 1-14
Author(s):  
D. Roubinet ◽  
S. Demirel ◽  
E. B. Voytek ◽  
X. Wang ◽  
J. Irving

Modeling fluid flow in three-dimensional fracture networks is required in a wide variety of applications related to fractured rocks. Numerical approaches developed for this purpose rely on either simplified representations of the physics of the considered problem using mesh-free methods at the fracture scale or complex meshing of the studied systems resulting in considerable computational costs. Here, we derive an alternative approach that does not rely on a full meshing of the fracture network yet maintains an accurate representation of the modeled physical processes. This is done by considering simplified fracture networks in which the fractures are represented as rectangles that are divided into rectangular subfractures such that the fracture intersections are defined on the borders of these subfractures. Two-dimensional analytical solutions for the Darcy-scale flow problem are utilized at the subfracture scale and coupled at the fracture-network scale through discretization nodes located on the subfracture borders. We investigate the impact of parameters related to the location and number of the discretization nodes on the results obtained, and we compare our results with those calculated using reference solutions, which are an analytical solution for simple configurations and a standard finite-element modeling approach for complex configurations. This work represents a first step towards the development of 3D hybrid analytical and numerical approaches where the impact of the surrounding matrix will be eventually considered.


2007 ◽  
Vol 42 (4) ◽  
pp. 303-310 ◽  
Author(s):  
Zhi Chen ◽  
Lin Zhao ◽  
Kenneth Lee ◽  
Charles Hannath

Abstract There has been a growing interest in assessing the risks to the marine environment from produced water discharges. This study describes the development of a numerical approach, POM-RW, based on an integration of the Princeton Ocean Model (POM) and a Random Walk (RW) simulation of pollutant transport. Specifically, the POM is employed to simulate local ocean currents. It provides three-dimensional hydrodynamic input to a Random Walk model focused on the dispersion of toxic components within the produced water stream on a regional spatial scale. Model development and field validation of the predicted current field and pollutant concentrations were conducted in conjunction with a water quality and ecological monitoring program for an offshore facility located on the Grand Banks of Canada. Results indicate that the POM-RW approach is useful to address environmental risks associated with the produced water discharges.


2007 ◽  
Vol 40 (1) ◽  
pp. 16-25 ◽  
Author(s):  
Klaus Schmidt-Rohr

A simple numerical approach for calculating theq-dependence of the scattering intensity in small-angle X-ray or neutron scattering (SAXS/SANS) is discussed. For a user-defined scattering density on a lattice, the scattering intensityI(q) (qis the modulus of the scattering vector) is calculated by three-dimensional (or two-dimensional) numerical Fourier transformation and spherical summation inqspace, with a simple smoothing algorithm. An exact and simple correction for continuous rather than discrete (lattice-point) scattering density is described. Applications to relatively densely packed particles in solids (e.g.nanocomposites) are shown, where correlation effects make single-particle (pure form-factor) calculations invalid. The algorithm can be applied to particles of any shape that can be defined on the chosen cubic lattice and with any size distribution, while those features pose difficulties to a traditional treatment in terms of form and structure factors. For particles of identical but potentially complex shapes, numerical calculation of the form factor is described. Long parallel rods and platelets of various cross-section shapes are particularly convenient to treat, since the calculation is reduced to two dimensions. The method is used to demonstrate that the scattering intensity from `randomly' parallel-packed long cylinders is not described by simple 1/qand 1/q4power laws, but at cylinder volume fractions of more than ∼25% includes a correlation peak. The simulations highlight that the traditional evaluation of the peak position overestimates the cylinder thickness by a factor of ∼1.5. It is also shown that a mix of various relatively densely packed long boards can produceI(q) ≃ 1/q, usually observed for rod-shaped particles, without a correlation peak.


1999 ◽  
Vol 7 ◽  
pp. 408-417 ◽  
Author(s):  
J. H. Strickland ◽  
L. A. Gritzo ◽  
R. S. Baty ◽  
G. F. Homicz ◽  
S. P. Burns

Processes ◽  
2021 ◽  
Vol 9 (6) ◽  
pp. 1077
Author(s):  
Muhammad Tamoor ◽  
Muhammad Kamran ◽  
Sadique Rehman ◽  
Aamir Farooq ◽  
Rewayat Khan ◽  
...  

In this study, a numerical approach was adopted in order to explore the analysis of magneto fluid in the presence of thermal radiation combined with mixed convective and slip conditions. Using the similarity transformation, the axisymmetric three-dimensional boundary layer equations were reduced to a self-similar form. The shooting technique, combined with the Range–Kutta–Fehlberg method, was used to solve the resulting coupled nonlinear momentum and heat transfer equations numerically. When physically interpreting the data, some important observations were made. The novelty of the present study lies in finding help to control the rate of heat transfer and fluid velocity in any industrial manufacturing processes (such as the cooling of metallic plates). The numerical results revealed that the Nusselt number decrease for larger Prandtl number, curvature, and convective parameters. At the same time, the skin friction coefficient was enhanced with an increase in both slip velocity and convective parameter. The effect of emerging physical parameters on velocity and temperature profiles for a nonlinear stretching cylinder has been thoroughly studied and analyzed using plotted graphs and tables.


Author(s):  
Mohammad Mehdi Tavakol ◽  
Mohammad Eslami

Fluid flow around single or multiple bluff bodies mounted on a surface has great significance in science and engineering. Understanding the characteristics of different vortices formed around wall-mounted bodies is quite necessary for different applications. Although the case of a single surface mounted cube has been studied extensively, only little attention has been paid to the flow around two or more rectangular blocks in array. Therefore, a CFD code is developed to calculate three dimensional steady state laminar fluid flow around two cuboids of arbitrary size and configuration mounted on a surface in free stream conditions. The employed numerical scheme is finite volume and SIMPLE algorithm is used to treat pressure and velocity coupling. Results are presented for two rectangular blocks of the different size mounted on a surface in various inline arrangements. Streamlines are plotted for blocks of different size ratio. Velocity and pressure distributions are also plotted in the wake region behind the obstacles. It is shown that how the behavior of flow field and vortical structures depend on the respective size and location of the larger block in comparison with the case of two inline wall mounted cubes of the same size.


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