Ultrasonic measurement of clamping force for injection molding machine

2019 ◽  
Vol 39 (4) ◽  
pp. 388-396 ◽  
Author(s):  
Peng Zhao ◽  
Yao Zhao ◽  
Jianfeng Zhang ◽  
Junye Huang ◽  
Neng Xia ◽  
...  
Keyword(s):  
Injection Molding ◽  
Measurement Method ◽  
Large Scale ◽  
Force Measurement ◽  
Low Cost ◽  
Ultrasonic Method ◽  
Injection Molding Process ◽  
Propagation Time ◽  
Clamping Force ◽  
Molding Process

AbstractAn online and feasible clamping force measurement method is important in the injection molding process and equipment. Based on the sono-elasticity theory, anin situclamping force measurement method using ultrasonic technology is proposed in this paper. A mathematical model is established to describe the relationship between the ultrasonic propagation time, mold thickness, and clamping force. A series of experiments are performed to verify the proposed method. Experimental findings show that the measurement results of the proposed method agree well with those of the magnetic enclosed-type clamping force tester method, with difference squares less than 2 (MPa)2and errors bars less than 0.7 MPa. The ultrasonic method can be applied in molds of different thickness, injection molding machines of different clamping scales, and large-scale injection cycles. The proposed method offers advantages of being highly accurate, highly stable, simple, feasible, non-destructive, and low-cost, providing significant application prospects in the injection molding industry.

scholarly journals Producing Hollow Polymer Microneedles Using Laser Ablated Molds in an Injection Molding Process

2021 ◽  
Author(s):  
Tim Evens ◽  
Lorenz Van Hileghem ◽  
Francesco Dal Dosso ◽  
Jeroen Lammertyn ◽  
Olivier Malek ◽  
...  
Keyword(s):  
Injection Molding ◽  
Large Scale ◽  
Low Cost ◽  
Mold Insert ◽  
High Volume ◽  
Mold Temperature ◽  
Injection Molding Process ◽  
Molding Process ◽  
Melt Temperature ◽  
Hollow Microneedles

Abstract Microneedle arrays contain needle-like microscopic structures which facilitate drug or vaccine delivery in a minimally invasive way. However, producing hollow microneedles is currently limited by expensive, time consuming and complex microfabrication techniques. In this paper, a novel method to produce hollow polymer microneedles is presented. This method utilizes a femtosecond laser to create hollow microneedle cavities in a mold insert. This mold insert is used in an injection molding process, to replicate polymethyl methacrylate microneedles. The combined effect of the mold temperature, volumetric injection rate and melt temperature on the replication fidelity was evaluated. It was found that the combination of high injection molding parameters facilitated the replication. Furthermore, the functionality of the manufactured hollow microneedles was successfully tested by injecting a controlled flow of colored water into an agarose matrix. The developed methodology enables the production of low-cost, high-volume microneedle devices, which could be a key asset for large scale vaccination campaigns.

Analysis and Optimization of the Rubik's Cube Center Shaft Injection Based on Moldflow Software

2013 ◽  
Vol 457-458 ◽  
pp. 1566-1570
Author(s):  
Hui Li ◽  
Yan Chen
Keyword(s):  
Injection Molding ◽  
Large Scale ◽  
Structural Characteristics ◽  
Low Cost ◽  
Injection Molding Process ◽  
Molding Process ◽  
High Efficient ◽  
Rubik's Cube ◽  
Rubik’S Cube ◽  
Great Progress

Fortunately recent years the developments of CAD/CAE technique in the mold industry have been obtained great progress and large-scale application due to its low-cost, high-efficient, all-position and all-procedure parameters designing and simulation function. According to the structural characteristics of the Rubik's cube center shaft, using Moldflow software to analyze and simulate the injection molding process, including gate location, filling, cooling and warping. Through comparison analysis under different conditions of injection molding process, the optimum technological parameter is determined. Finally, UG software is used to build up the model of injection mold.

The Effect of Nano Hydroxyapatite Particles on Morphology and Mechanical Properties of Microcellular Injection Molded Polylactide/Hydroxyapatite Tissue Scaffold

2010 ◽  
Author(s):  
Adam Kramschuster ◽  
Lih-Sheng Turng ◽  
Wan-Ju Li ◽  
Yiyan Peng ◽  
Jun Peng
Keyword(s):  
Mechanical Properties ◽  
Injection Molding ◽  
Low Cost ◽  
Tissue Growth ◽  
Batch Processes ◽  
Injection Molding Process ◽  
High Porosity ◽  
Molding Process ◽  
Tissue Scaffold ◽  
Plastic Parts

The current large demands for transplant organs and tissues has led to extensive research on material synthesis and fabrication methods for biodegradable polymeric scaffolds, which are required to have high porosity, well interconnected pore structure, and good mechanical properties. However, the majority of current scaffold fabrication techniques are either for batch processes or use organic solvents, which can be detrimental to cell survival and tissue growth. The ability to mass produce solvent-free, highly porous, highly interconnected scaffolds with complex geometries is essential to provide off-the-shelf availability [1]. Injection molding has long been used for mass production of complex 3D plastic parts. The low-cost manufacturing, repeatability, and design flexibility inherent in the injection molding process make it an ideal manufacturing process to create 3D scaffolds, as long as high porosity and interconnectivity can be imparted into the finished product.

Computer Aided Engineering Design of Powder Injection Molding Process for a Dental Scaler Tip Mold Design

2007 ◽  
Vol 534-536 ◽  
pp. 341-344 ◽  
Author(s):  
Chul Jin Hwang ◽  
Y.B. Ko ◽  
Hyung Pil Park ◽  
S.T. Chung ◽  
Byung Ohk Rhee
Keyword(s):  
Injection Molding ◽  
Low Cost ◽  
Powder Injection Molding ◽  
Powder Injection ◽  
Injection Molding Process ◽  
Molding Process ◽  
Cross Model ◽  
Computer Aided Analysis ◽  
Computer Aided ◽  
Deflection Analysis

Powder Injection Molding (PIM) has recently been recognized as an advanced manufacturing technology for low-cost mass production of metal or ceramic parts of complicated geometry. With this regards, design technology of dental scaler tip PIM mold, which has complex shape and a slim core pin of 0.6 mm diameter, with the help of computer-aided analysis for powder injection molding process was developed. Computer-aided analysis for dental scaler tip mold was implemented by finite element method with non-Newtonian fluid, modified Cross model viscosity, PvT data of powder/binder mixture. The core deflection analysis of dental scaler tip PIM mold during PIM filling process was also investigated. Compter-aided analysis results, such as filling pattern, weldline formation, and air vent position prediction were investigated and eventually showed good agreements with experimental results.

Advantages and Limitations of Using Nano Sized Powders for Powder Injection Molding Process: A Review

2012 ◽  
Vol 59 (2) ◽  
Author(s):  
Javad Rajabi ◽  
Norhamidi Muhamad ◽  
Abu Bakar Sulong ◽  
Abdolali Fayyaz ◽  
Azizah Wahi
Keyword(s):  
Injection Molding ◽  
Large Scale ◽  
Sintering Temperature ◽  
High Surface ◽  
Volume Ratio ◽  
Powder Injection Molding ◽  
Nano Particles ◽  
Powder Injection ◽  
Injection Molding Process ◽  
Molding Process

Powder injection molding (PIM) is among the most known forming techniques that use material powders. This technique has been widely evaluated for the production of large scale and small components using metal and ceramic powders. Nano particles have larger surface-to-volume ratio compared with large-sized particles, thus they display high surface area. Some merits in the application of nano-sized particles in the PIM process includes increasing its comparative density at a low sintering temperature, decreasing sintering temperature, decreasing grain size of sintered bodies, increasing hardness value, and improving surface properties. However, it also has several disadvantages, which include increasing the viscosity behaviour of feedstock, oxidation, and agglomeration. This article reviews current studies on the effects of nano-sized particles on the PIM process and finding solutions to address its disadvantages.

scholarly journals Optimization for Reducing Warpage in Injection Moulding

2018 ◽  
Vol 2 (5) ◽  
pp. 25-31
Author(s):  
Keyword(s):  
Injection Molding ◽  
Process Parameters ◽  
Large Scale ◽  
Simulation Software ◽  
Optimum Process ◽  
Injection Molding Process ◽  
Molding Process ◽  
Melt Temperature ◽  
Product Cycles ◽  
Filling Time

Injection molding is a standout technique utilized for the fabrication of thermoplastic parts in industry due to short product cycles, high part quality, good mechanical properties and low cost for large scale manufacturing. In molded case circuit breaker (MCCB), Trip-bar is one of the most critical components as safety is concerned which is manufactured by injection molding process. To get it manufactured within the specified warpage and deformities free, number of mold flow simulations is carried out using Creo-MoldFlow. The outcomes of the simulation are used to design the mold tool and the process parameters for injection molding are optimized. For process parameter optimization Taguchi based experimental design and ANOVA analysis is done. The objective of this work is to optimize the injection molding process parameters such as filling time, melt temperature and mold temperature to minimize the warpage. CAE flow simulation software is used to simulate the process and Grey Relational Analysis (GRA) is used to find out optimum process parameters.

scholarly journals Mass-production and Distribution of Medical Face Shields Using Additive Manufacturing and Injection Molding Process for Healthcare System Support During COVID-19 Pandemic in Brazil

2020 ◽  
Author(s):  
Maria Elizete Kunkel ◽  
Mayra Torres Vasques ◽  
João Aléssio Juliano Perfeito ◽  
Nataly Rabelo Mina Zambrana ◽  
Tainara dos Santos Bina ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
Injection Molding ◽  
Mass Production ◽  
Large Scale ◽  
Fused Deposition Modeling ◽  
Public Hospitals ◽  
Injection Molding Process ◽  
Scale Production ◽  
Molding Process ◽  
Fused Deposition

Abstract Face shields have been adopted worldwide as personal protective equipment for healthcare professionals during the COVID-19 pandemic. This device provides a transparent facial physical barrier reducing the exposure to aerosol particles. The fused deposition modeling (FDM) is the most applied process of additive manufacturing due to its usability and low-cost. The injection molding (IM) is the fastest process for mass production. This study is the first to perform a qualitative comparison between the use of FDM and IM processes for mass production and rapid distribution of face shields in a pandemic. The design of the face shield and tests were conducted in prototyping cycles based on requirements of medical, Brazilian standards, manufacturing, and production. The FDM face shields manufacturing was carried out by a volunteer network, and the IM manufacturing was carried out by companies. The volunteers produced 35,000 medical face shields through the FDM process with daily delivery to several hospitals. A total of 80,000 face shields was produced by the IM process and delivered to remote Brazilian regions. The mass production of 115,000 face shields protected health professionals from public hospitals in all states of Brazil. In a pandemic, both FDM and IM processes are suitable for mass production of face shields. Once a committed network of volunteers is formed in strategic regions, the FDM process promotes a fast daily production. The IM process is the best option for large scale production of face shields and delivery to remote areas where access to 3D printing is reduced.

A Study on Injection Molding Analysis and Structural Analysis with Truck Brake Pedal

2013 ◽  
Vol 535-536 ◽  
pp. 430-433
Author(s):  
Chul Woo Park ◽  
Seong Ho Seo
Keyword(s):  
Injection Molding ◽  
High Efficiency ◽  
Low Cost ◽  
Fem Simulation ◽  
High Strength ◽  
Injection Molding Process ◽  
Brake Pedal ◽  
Molding Process ◽  
Molding Condition ◽  
Plastic Parts

Injection molding process one of the most important methods to produce plastic parts with high efficiency and low cost. Today, Injection molded parts have been increased dramatically the demand for high strength and quality applications. In this study, truck brake pedal is made of Cast iron and plastic materials to replace the frame for the optimization process that minimizes the runner and the gate dimension will determine the size and shape. Runner and gate dimensions of change based on availability of the product. I will discuss the injection molding. This report investigates that the optimum injection molding condition for minimum of runner and gate position. The FEM Simulation CAE tool, MOLDFLOW, is used for the analysis of injection molding process.

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