Research on Integrated Control Method of Tiltrotor with Variable Rotor Speed Based on Two-Speed Gearbox

Author(s):  
Yong Wang ◽  
Qiangang Zheng ◽  
Haibo Zhang ◽  
Zhigui Xu

Abstract The process of rotor speed variation under tiltrotor cruise state has been studied, and the integrated variable speed control method of tiltrotor based on two-speed gearbox is proposed. Firstly, a nonlinear model predictive controller (NMPC) based on state variable model of the component-level model of the turboshaft engine is designed. Then based on the integrated engine model, the two-speed dual path tiltrotor driveline comprehensive simulation model was developed by utilizing gear kinematics theory, blade element analysis and the theory of classical mechanics. Finally, both a Parallel Shift Control (PSC) strategy and a Sequential Shift Control (SSC) strategy in tiltrotor cruise state were analyzed and compared with conventional PID controller. It is shown that the rotors’ speed can synchronously vary by 50 percent under the PSC strategy in tiltrotor cruise state. Meanwhile, disengaging the engine in turn by freewheel clutches can reduce the rotors’ speed from 190 rpm to 102.5 rpm along the specified path under the SSC strategy. The overshoot and droop amount of the power turbine speed can be reduced to less than 1.5 % with the steady error no more than 0.2 % through NMPC, which realizes the fast response control of the turboshaft engine.

2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Yong Wang ◽  
Qiangang Zheng ◽  
Haibo Zhang ◽  
Haoying Chen

Abstract In order to realize the fast response control for turboshaft engine with variable rotor speed, a dynamic inversion (DI) control method based on state variable model of turboshaft engine is proposed. Meanwhile, in order to expand the application of dynamic inversion controller, the linear parameter varying (LPV) model of turboshaft engine is applied, which constitutes the LPV/DI controller together. The simulation results shows that compared with the conventional PID controller, the LPV/DI controller can effectively reduce the overshoot/droop of the power turbine speed to less than 1% under different flight conditions. The control effect is remarkable and the robust performance is superior.


2020 ◽  
Vol 0 (0) ◽  
Author(s):  
Yong Wang ◽  
Qiangang Zheng ◽  
Haibo Zhang ◽  
Haoying Chen

AbstractIn order to realize the fast response control for turboshaft engine with variable rotor speed, a dynamic inversion (DI) control method based on state variable model of turboshaft engine is proposed. Meanwhile, in order to expand the application of dynamic inversion controller, the linear parameter varying (LPV) model of turboshaft engine is applied, which constitutes the LPV/DI controller together. The simulation results shows that compared with the conventional PID controller, the LPV/DI controller can effectively reduce the overshoot/droop of the power turbine speed to less than 1% under different flight conditions. The control effect is remarkable and the robust performance is superior.


2019 ◽  
Vol 39 (4) ◽  
pp. 1145-1158
Author(s):  
Yong Wang ◽  
Qiangang Zheng ◽  
Haibo Zhang ◽  
Mingyang Chen

In order to realize the rapid response control for turboshaft engine during the process of variable rotor speed, the linear quadratic Gaussian with loop transfer recovery (LQG/LTR) control method for turboshaft engine based on torsional vibration suppression is proposed. Firstly, the two-speed dual clutch transmission model is applied to realize the variable rotor speed of helicopter. Then, based on the state variable model of turboshaft engine, the proper LQG/LTR controller is available. In order to eliminate the limitation of low-order torsional vibration on the bandwidth of LQG/LTR controller, a frequency-domain analysis method for the effect of torsional vibration suppression on LQG/LTR controller performance is developed. Finally, the numerical simulation is conducted to verify the LQG/LTR control for turboshaft engine with variable rotor speed based on torsional vibration suppression. The results show that the bandwidth of the LQG/LTR control loop can increase by 2–3 times under torsional vibration suppression. Meanwhile, when the rotor speed varies continuously by 40%, the overshoot and sag of the power turbine speed can decrease to less than 2% through LQG/LTR controller based on torsional vibration suppression, which achieves the rapid response control of the turboshaft engine.


Author(s):  
Haoying Chen ◽  
Haibo Zhang ◽  
Yao Du ◽  
Qiangang Zheng

Considering the supersonic inlet model with normal shock position feedback, the integrated control method of inlet and turbofan engine is studied. The integrated model includes the supersonic inlet model and the component level model of engine. Combining the relationship between the normal shock position and the total pressure recovery coefficient, the supersonic inlet and engine model is constructed. On the basis of this model, the normal shock position closed-loop control simulation is carried out, which shows that the normal shock position matching point could be stabilized near the optimal value while restraining the inlet stream disturbance. Furthermore, based on the H∞ control algorithm, an inlet and engine integrated control is designed to control the installation thrust and turbine pressure ratio with fuel, nozzle throat area, and normal shock position as control variables. The simulation results show that the response time of the integrated control is faster than the independent control. The integrated control has stronger ability to restrain the atmospheric disturbance, which could ensure the stable and reliable operation of the propulsion system.


2022 ◽  
Vol 12 (2) ◽  
pp. 744
Author(s):  
Xinglong Zhang ◽  
Lingwei Li ◽  
Tianhong Zhang

The main data source for the verification of surge detection methods still rely on test rigs of the compressor or the whole engine, which makes the development of models of the whole engine surge process an urgent need to replace the high-cost and high-risk surge test. In this paper, a novel real-time surge model based on the surge mechanism is proposed. Firstly, the turboshaft engine component level model (CLM) and the classic surge dynamic model, Moore-Greitzer (MG) model is established. Then the stability of the MG model is analyzed and the compressor characteristics in the classical MG model are extended to establish the extended MG model. Finally, this paper considers the coupling relationship of the compressor’s rotor speed, mass flow and pressure between CLM and the extended MG model to establish the real-time model of the turboshaft engine with surge process. The simulation results show that this model can realize the whole surge process of the turboshaft engine under multiple operating states. The change characteristics of the rotor speed, compressor outlet pressure, mass flow, exhaust gas temperature and other parameters are consistent with the test data, which means that the model proposed can be further applied to the research of surge detection and anti-surge control.


Meccanica ◽  
2021 ◽  
Author(s):  
J. Jansson ◽  
K. Salomonsson ◽  
J. Olofsson

AbstractIn this paper we present a semi-multiscale methodology, where a micrograph is split into multiple independent numerical model subdomains. The purpose of this approach is to enable a controlled reduction in model fidelity at the microscale, while providing more detailed material data for component level- or more advanced finite element models. The effective anisotropic elastic properties of each subdomain are computed using periodic boundary conditions, and are subsequently mapped back to a reduced mesh of the original micrograph. Alternatively, effective isotropic properties are generated using a semi-analytical method, based on averaged Hashin–Shtrikman bounds with fractions determined via pixel summation. The chosen discretization strategy (pixelwise or partially smoothed) is shown to introduce an uncertainty in effective properties lower than 2% for the edge-case of a finite plate containing a circular hole. The methodology is applied to a aluminium alloy micrograph. It is shown that the number of elements in the aluminium model can be reduced by $$99.89\%$$ 99.89 % while not deviating from the reference model effective material properties by more than $$0.65\%$$ 0.65 % , while also retaining some of the characteristics of the stress-field. The computational time of the semi-analytical method is shown to be several orders of magnitude lower than the numerical one.


1992 ◽  
Author(s):  
Jukka P. Riekki ◽  
Juha Roening ◽  
Olli Silven ◽  
Matti Pietikaeinen ◽  
Visa Koivunen

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