Varying the Swirler Blade Angle and the Positioning of Air Intake Holes for Primary Zone Aiming at Reducing Pattern Factor and CO Emission for Gas Turbine with Tubular Combustors Fuelled by Ethanol

Author(s):  
R. V. Cottington ◽  
J. P. D. Hakluytt ◽  
J. R. Tilston

A new primary zone for a gas turbine combustor has been developed which achieves efficient combustion in fuel lean conditions for minimizing carbon formation. This uses a large number of jets in the head of the chamber to generate independent shear layers in a co-operative array. Good combustion performance, wide fuel/air ratio operational range and tolerance to fuel quality have been demonstrated on research rigs. The combustor itself has been developed to an engine standard for a naval gas turbine required to operate with low smoke emission on distillate diesel fuel. The rig programme used to optimise the design is described together with results from engine evaluation. Practical advantages of this type of chamber apply equally to aero applications on kerosene.


Author(s):  
K. Smith ◽  
A. Fahme

The design and development testing of a full scale, low emissions, ceramic combustor for a 5500 HP industrial gas turbine are described. The combustor was developed under a joint program conducted by the U.S. DOE and Solar Turbines. The ceramic combustor is designed to replace the production Centaur 50S SoLoNOx burner which uses lean-premixed combustion to limit NOx and CO to 25 and 50 ppm, respectively. Both the ceramic and production combustors are annular in shape and employ twelve premixing, natural gas fuel injectors. The ceramic combustor design effort involved the integration of two CFCC cylinders (76.2 cm [30 in.] and 35.56 cm [14 in.] diameters) into the combustor primary zone. The ceramic combustor was evaluated at Solar in full scale test rigs and a test engine. Performance of the combustor was excellent with high combustion efficiency and extremely low NOx and CO emissions. The hot walls of the ceramic combustor played a significant role in reducing CO emissions. This suggests that liner cooling air injected through the metal production liner contributes to CO emissions by reaction quenching at the liner walls. It appears that ceramics can serve to improve combustion efficiency near the combustor lean limit which, in turn, would allow further reductions in NOx emissions. Approximately 50 hours of operation have been accumulated using the ceramic combustor. No significant deterioration in the CFCC liners has been observed. A 4000 hour field test of the combustion system is planned to begin in 1997 as a durability assessment.


Author(s):  
Todd Parker

Natural gas transmission systems have many sources of fugitive methane emissions that have been difficult to eliminate. This paper discusses an option for dealing with one such source for operations using turbo-compressor units fitted with dry gas seals. Dry seals rely on a small leakage of process gas to maintain the differential pressure of the process against the atmosphere. The seal leakage ultimately results in waste gas that is emitted to the atmosphere through the primary vent. A simple, cost effective, emission disposal mechanism for this application is to vent the seal gas into the gas turbine’s air intake. Explosion hazards are not created by the resultant ultra-lean fuel/air mixture, and once this mixture reaches the combustion chamber, where sufficient fuel is added to create a flammable mixture, significant oxidation of the seal vent gas is realized. Background of the relevant processes is discussed as well as a review of field test data. Similar applications have been reported [1] for the more generalized purpose of Volatile Organic Compound (VOC) destruction using specialized gas turbine combustor designs. As described herein, existing production gas turbine combustors are quite effective at fugitive methane destruction without specialized combustor designs.


Author(s):  
Y. Levy ◽  
V. Sherbaum ◽  
V. Erenburg

The present work is concerned with the thermodynamic and chemical kinetics of gas turbine combustor operating in the Moderate or Intense Low-oxygen Dilution (MILD) combustion regime. The objective of the present study is to evaluate analytically the effect of the recirculation rate of combustion products within the FLOXCOM gas turbine combustor on a number of combustion parameters, mainly on the ignition delay time, NOx and CO emission, minimum ignition temperature, rate of pollutant formation and the dilution rate. The study also refers to the mechanism of influence of the recirculation rate on these values. Combustion pressure and inlet air temperature are used as parameters. The gas turbine is fueled with methane. The analysis is mainly based on CHEMKIN simulations where the calculation scheme of the combustion process in the combustor is modeled by a combination of plug reactors and mixers. Due to the unique characteristics of gas turbines, inlet air temperature is directly linked to combustion pressure while assuming conventional adiabatic compression efficiencies. It is shown that free radicals, which are part of the reaction products and exists for only a short period of time within the recirculated gases, decrease ignition delay time. The importance of shortening the ignition delay is further highlighted because of the adverse effect oxygen dilution has on this parameter (dilution of the reactants by the reaction products). It was found that there is an optimal recirculation rate, which corresponds to maximum heat density. In addition, results indicate that CO emission values rise with the recirculation rate, however the NOX values are more complicated. NOX depends on recirculation rate when flame temperatures are kept held constant. The NOX emission increases and the CO emission decreases with compressor pressure ratio. The CO concentration that is evaluated in the combustion process is further reduced during last dilution stage. Finally, basic rules for design optimization of the combustor are drafted. These are based on conventional one-dimensional fluid and thermodynamic relations and on the CHEMKIN simulations.


Author(s):  
Devendra Dandotiya ◽  
Nitin D. Banker

The power output of a gas turbine plant decreases with the increase in ambient temperature. Moreover, the ambient temperature fluctuates about 15–20°C in a day. Hence, cooling of intake air makes a noticeable improvement to the gas turbine performance. In this regard, various active cooling techniques such as vapor compression refrigeration, vapor absorption refrigeration, vapor adsorption refrigeration and evaporative cooling are applied for the cooling of intake air. This paper presents a new passive cooling technique where the intake air temperature is reduced by incorporating phase change material (PCM) based heat exchanger parallel to conventional air intake line. During the daytime, the air is passed through the PCM which has melting temperature lower than the peak ambient temperature. This will reduce the ambient air temperature before taking to the compressor. Once the PCM melts completely, the required ambient air would be drawn from the ambient through conventional air intake arrangement. During the night, when there is lower ambient temperature, PCM converts from liquid to solid. The selected PCM has a melting temperature less than the peak ambient temperature and higher than the minimum ambient temperature. It is observed from the numerical modeling of the PCM that about four hours are required for the melting of PCM and within this time, the intake air can also be cooled by 5°C. The thermodynamic analysis of the results showed about 5.2% and 5.2% improvement in net power output and thermal efficiency, respectively for four hours at an ambient temperature of 45°C.


Author(s):  
Rossella Cinelli ◽  
Gianluca Maggiani ◽  
Serena Gabriele ◽  
Alessio Castorrini ◽  
Giuliano Agati ◽  
...  

Abstract The Gas Turbine (GT) Axial Compressor (AXCO) can absorb up to the 30% of the power produced by the GT, being the component with the largest impact over the performances. The axial compressor blades might undergo the fouling phenomena as a consequence of the unwanted material locally accumulating during the machine operations. The presence of such polluting substances reduces the aerodynamic efficiency as well as the air intake causing the drop of performances and the increase of the fuel consumption. To address the above-mentioned critical issues, several washing strategies have been implemented so far, among the most promising ones, High Flow On-Line Water Washing (HFOLWW) is worth to mention. Exploiting this technique, the performance levels are preserved, whereas the stops for maintenance should be reduced. Nevertheless, this comes at the cost of a long-term erosion exposure caused by the impact of water washing droplets. Hence, it was deemed necessary to carry out a finite element method (FEM) structural analysis of the first rotor stage of the compressor of an aeroderivative GT, integrated into the HFOLWW scheme, in order to evaluate the fatigue strength of the component subjected to the erosion; possibly along with its acceptability limits. The first step requires the determination of the blade areas affected by erosion, using computational fluid dynamics (CFD) simulations, followed by the creation and the 3D modelling of the damaged geometry. The final step consists in the evaluation of the static stress and the dynamic agents, to perform a fatigue analysis through the Goodman relation and carrying out a simulation of damage propagation exploiting the theory of fracture mechanics. This procedure has been extended to the damage-free baseline component to set-up a model suitable for comparison. The structural analysis confirms the design of the blade, moreover dynamic and static evaluation of the eroded profiles haven’t outlined any working, nor mechanical, issue. This entitles the structural choice of HFOLWW as a system which guarantees full performance levels of the compressor.


1973 ◽  
Vol 95 (2) ◽  
pp. 124-131
Author(s):  
H. G. Hafstro¨m
Keyword(s):  

The Swedish Spica-class torpedo boats have been in service now for some years. The experiences of the craft are reported good and some details are given in this paper of the results with the propulsion gas turbine, the gearing, the controllable pitch propeller, and the generator set gas turbine. Air intake problems in small craft are discussed as well as other problems connected with the multiple shaft installation.


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