Investigation on Flat-Fan Spray Characterization in High-Speed Air Coflow for Gas Turbine Online Water Washing Application

Fouling in compressor blades due to dirt deposition is a major issue in land-based gas turbines as it impedes the compressor performance and degrades the overall engine efficiency. The online water washing approach is an effective alternate for early-stage compressor blade cleaning and to optimize the time span between offline washing and peak availability. In such case, typically a series of flat-fan nozzles are used at the engine bell mouth to inject water sprays into the inflowing air. However, optimizing the injector operating conditions is not a straightforward task mainly due to the tradeoff between blade cleaning effectiveness and material erosion. In this context, the knowledge on spray characteristics prior to blade impingement play a vital role, and the experimental spray characterization is crucial not only to understand the basic process but also to validate numerical models and simulations. The present paper investigates spray characteristics in a single flat-fan nozzle operated in the presence of a coflowing air within a wind-tunnel. A parametric investigation is carried out using different air flow velocity in the tunnel and inlet water temperature, while the liquid flow rate was maintained constant. The spray cone angle and liquid breakup length are measured using back-lit photography. The high-speed shadowgraphy technique is used for capturing the droplet images downstream of the injector exit. The images are processed following depth-of-filed correction to measure droplet size distribution. Droplet velocity is measured by the particle tracking velocimetry (PTV) technique. As both droplet size and velocity are known, the cross-stream evolution of local droplet mass and momentum flux are obtained at different axial locations which form the basis for studying the effectiveness of the blade cleaning process due to droplet impingement on a coupon coated with foulant of known mass.

In Situ Remediation of Phosphogypsum with Water-Washing Pre-Treatment Using Cemented Paste Backfill: Rheology Behavior and Damage Evolution

The accumulation of original phosphogypsum (OPG) has occupied considerable land resources, which have induced significant environmental problems worldwide. The OPG-based cemented paste backfill (OCPB) has been introduced as a promising solution. In this study, a water-washing pre-treatment was used to purify OPG, aiming to optimize the transport performance and mechanical properties of backfills. The overall results proved that in treated phosphogypsum-based cemented paste backfill (TCPB), the altered particle size distribution can alleviate the shear-thinning characteristic. The mechanical properties were significantly optimized, of which a maximum increase of 183% of stress value was observed. With more pronounced AE signals, the TCPB samples demonstrated better residual structures after the ultimate strength values but with more unstable cracks with high amplitude generated during loading. Principal component analysis confirmed the adverse effects of fluorine and phosphorus on the damage fractal dimensions. The most voluminous hydration products observed were amorphous CSH and ettringite. The interlocked stellate clusters may be associated with the residual structure and the after-peak AE events evident in TCPB, indicate that more significant stress should be applied to break the closely interlocked stitches. Ultimately, the essential findings in this experimental work can provide a scientific reference for efficient OPG recycling.

Ultrasonic enhanced water washing method for extracting sodium fluoride from spent pot lining

A large amount of spent pot lining (SPL) is produced by cryolite-alumina melting electrolysis process, and the fluoride content in the leaching solution is up to 6000 mg/L, which belongs to hazardous waste. If SPL is not handled effectively, it will cause great harm to the environment. Because the NaF rich in SPL is an important raw material for the synthesis of cryolite by carbonation, this paper uses SPL as the raw material to extract NaF. On the basis of exploring the process conditions of water washing leaching NaF, ultrasonic wave was introduced to enhance mass transfer and the effects of ultrasonic cavitation on water washing process was compared. The results show that ultrasonic waves can effectively shorten the time for water washing to reach equilibrium and further improve the efficiency of NaF leaching. Under the optimal process conditions determined by the experiment, when the ultrasonic power is 400 W, the time for washing to reach equilibrium is shortened from 50 min to 40 min, and the NaF leaching efficiency is increased from 67.25 % to 70.42 %. While improving the leaching efficiency, the water consumption is effectively reduced, and the purity of the recovered product NaF is 96.82 %. This research provides a technical reference for the harmless and low cost leaching of NaF from SPL in the aluminium electrolysis industry.

Influence of Rubber Powder Modification Methods on the Mechanical and Durability Properties of Rubberized Magnesium Oxychloride Cement

In the present study, three modification methods, including water washing, sodium hydroxide (NaOH), and styrene–acrylic emulsion, were used to modify waste rubber powders. The influence of rubber powders on the mechanical properties and frost resistance of magnesium oxychloride cement was examined, and the different modification mechanisms were also analyzed. Based on the analysis of hydrophilic properties after modification, styrene–acrylic emulsion achieved the best modification effect, while water washing produced the least modification effect; regarding mechanical properties, magnesium oxychloride cement mixed with NaOH modified rubber powders achieved the best modification effect, in which the 28 d flexural strength and compressive strength increased by 41.2% and 59.6%, respectively. During the freeze-thaw cycles, the mass loss of specimens was reduced with an increase in the content of rubber powders. In addition, after 300 cycles, the relative dynamic modulus of elasticity of the blank sample was about 28.12%, while that of the magnesium oxychloride cement mixed with NaOH modified rubber powders was approximately 42.38%. In general, the properties of the modified rubber powder–magnesium oxychloride cement composite material can meet the requirements for engineering materials, which provides a theoretical basis and technical support for the application of rubberized magnesium oxychloride cement.

Low-Temperature Selective Catalytic Reduction DeNOX and Regeneration of Mn–Cu Catalyst Supported by Activated Coke

The activated coke is a promising support for catalysts, and it is important to study the performance of the activated coke catalyst on the removal of NOx. In the current research, a series of the activated coke-supported Mn–Cu catalysts are prepared by the incipient wetness impregnation method. The effects of the molar ration of Mn/Cu, the content of Mn–Cu, the calcination temperature, and reaction space velocity on NO conversion are investigated, and it was found that the 8 wt.% Mn0.7Cu0.3/AC had the best catalytic activity when the calcination temperature was 200 °C. The existence of SO2 caused the catalyst to deactivate, but the activity of the poisoning catalyst could be recovered by different regeneration methods. To uncover the underlying mechanism, BET, XPS, XRD, SEM and FTIR characterizations were performed. These results suggested that the specific surface area and total pore volume of the poisoning catalyst are recovered and the sulfite and sulfate on the surface of the poisoning catalysts are removed after water washing regeneration. More importantly, the water washing regeneration returns the value of Mn3+/Mn4+, Cu2+/Cu+, and Oα/Oβ, related to the activity, basically back to the level of the fresh catalyst. Thus, the effect of water washing regeneration is better than thermal regeneration. These results could provide some helpful information for the design and development of the SCR catalysts.