Ultrafine WC-10Co cemented carbides fabricated by electric-discharge compaction

2004 ◽  
Vol 19 (8) ◽  
pp. 2240-2244 ◽  
Author(s):  
X.Y. Wu ◽  
W. Zhang ◽  
W. Wang ◽  
F. Yang ◽  
J.Y. Min ◽  
...  

This research investigates the microstructure and mechanical properties of ultrafine WC-10Co cemented carbides fabricated by an electric-discharge compaction (EDC) process, from powder synthesized by a spray-conversion process (SCP). Due to a short holding time during EDC, a grain size as small as 120 nm can be achieved. We also found that dispersion of pores in WC-Co cemented carbides may contribute to fracture toughness, besides the bridging ligament mechanism.

Crystals ◽  
2020 ◽  
Vol 10 (6) ◽  
pp. 507
Author(s):  
Yanju Qian ◽  
Zhiwei Zhao

Ultrafine cemented carbides were prepared by microwave sintering, using WC-V8C7-Cr3C2-Co nanocomposites as a raw material. The effects of sintering temperature and holding time on the microstructure and mechanical properties of cemented carbides were studied. The results show that the ultrafine cemented carbides prepared at 1300 °C for 60 min have good mechanical properties and a good microstructure. The relative density, Vickers hardness, and fracture toughness of the specimen reach the maximum values of 99.79%, 1842 kg/mm2 and 12.6 MPa·m1/2, respectively. Tungsten carbide (WC) grains are fine and uniformly distributed, with an average grain size of 300–500 nm. The combination of nanocomposites, secondary pressing, and microwave sintering can significantly reduce the sintering temperature and inhibit the growth of WC grains, thus producing superfine cemented carbides with good microstructure and mechanical properties.


Materials ◽  
2019 ◽  
Vol 12 (14) ◽  
pp. 2224 ◽  
Author(s):  
Minai Zhang ◽  
Zhun Cheng ◽  
Jingmao Li ◽  
Shengguan Qu ◽  
Xiaoqiang Li

In this paper, WC-10Ni3Al cemented carbides were prepared by the powder metallurgy method, and the effects of ball-milling powders with two different organic solvents on the microstructure and mechanical properties of cemented carbides were studied. We show that the oxygen in the organic solvent can be absorbed into the mixed powders by ball-milling when ethanol (CH3CH2OH) is used as a ball-milling suspension. This oxygen leads to the formation of α-Al2O3 during sintering, which improves the fracture toughness, due to crack deflection and bridging, while the formation of η-phase (Ni3W3C) inhibits the grain growth and increases the hardness. Alternatively, samples milled using cyclohexane (C6H12) showed grain growth during processing, which led to a decrease in hardness. Therefore, the increase of oxygen content from using organic solvents during milling improves the properties of WC-Ni3Al composites. The growth of WC grains can be inhibited and the hardness can be improved without loss of toughness by self-generating α-Al2O3 and η-phase (Ni3W3C).


2013 ◽  
Vol 815 ◽  
pp. 233-239
Author(s):  
Xue Quan Liu ◽  
Cun Guang Ding ◽  
Chang Hai Li ◽  
Yi Li ◽  
Li Xin Li ◽  
...  

A fibrous monolith cemented carbide with WC-6Co as cell and WC-20Co as cell boundaries was produced through hot co-extrusion process in this paper. The density, hardness, bending strength and fracture toughness of the fibrous monolith cemented carbide were tested, and the fracture and crack propagation were observed by metalloscope and SEM. The results showed that the bending strength and fracture toughness of the fibrous monolith cemented carbides was remarkably improved 71.91% and 45.7% respectively, while the hardness was slightly decreased 1% compared with WC-6Co composites. It is the reason that the tougher shell WC-20Co with higher bending strength and fracture toughness can absorb more fracture energy, which can slow down and prevent the crack propagating from brittle core WC-6Co.


2010 ◽  
Vol 434-435 ◽  
pp. 173-177 ◽  
Author(s):  
Bao Xia Ma ◽  
Wen Bo Han ◽  
Xing Hong Zhang

Ternary ZrC-SiC-ZrB2 ceramic composites were prepared by hot pressing at 1900 °C for 60 min under a pressure of 30 MPa in argon. The influence of ZrB2 content on the microstructure and mechanical properties of ZrC-SiC-ZrB2 composites was investigated. Examination of SEM showed that the microstructure of the composites consisted of the equiaxed ZrB2, ZrC and SiC grains, and there was a slight tendency of reduction for grain size in ZrC with increasing ZrB2 content. The hardness increased considerably from 23.3 GPa for the ZS material to 26.4 GPa for the ZS20B material. Flexural strength was a strong function of ZrB2 content, increasing from 407 MPa without ZrB2 addition to 627 MPa when the ZrB2 content was 20vol.%. However, the addition of ZrB2 has little influence on the fracture toughness, ranging between 5.5 and 5.7 MPam1/2.


2012 ◽  
Vol 723 ◽  
pp. 233-237 ◽  
Author(s):  
Tong Chun Yang ◽  
Chuan Zhen Huang ◽  
Han Lian Liu ◽  
Bin Zou ◽  
Hong Tao Zhu ◽  
...  

TiB2-(W,Ti)C composites with (Ni,Mo) as sintering additive have been fabricated by hot-pressing technique, and the microstructure and mechanical properties of the composites have been investigated. (Ni,Mo) promotes grain growth of the composites. In the case of 7vol.% (Ni,Mo), the grain size decreases consistently with an increase in the content of (W,Ti)C. When the proper content of (W,Ti)C is added to TiB2 composites, the growth of matrix grains is inhibited and the mechanical properties of the composites are improved. The best mechanical properties of the composites are 1084.13MPa for three-point flexural strength, 7.80MPa•m 1/2 for fracture toughness and 17.92GPa for Vickers hardness.


2005 ◽  
Vol 492-493 ◽  
pp. 783-0 ◽  
Author(s):  
Shui Gen Huang ◽  
Lin Li ◽  
Jef Vleugels ◽  
Pei Ling Wang ◽  
Omer Van der Biest

Mixtures of 12 mol% CeO2-stabilised ZrO2 with 5 to 20 wt % Al2O3 were prepared and densified through pressureless sintering in air at 1450° C for 1 to 4 h. The influence of the Al2O3 content and sintering time on the phase constitution, microstructure and mechanical properties of the as-sintered composites were investigated. Fully dense Ce-TZP/Al2O3 ceramics with a good combination of hardness and fracture toughness can be obtained by pressureless sintering in air for only 1 h. The addition of Al2O3 to Ce-TZP improves the mechanical properties and suppresses ZrO2 grain growth. The average ZrO2 grain size increases with increasing sintering time and decreasing Al2O3 content. This leads to an increase in toughness. An excellent fracture toughness of 14.3 MPam1/2 in combination with a Vickers hardness of 9.14 GPa was obtained for 12 mol % CeO2-TZP with 5 wt % Al2O3, sintered for 4 h.


2019 ◽  
Vol 54 (6) ◽  
pp. 765-772 ◽  
Author(s):  
Ajay Kumar Vemulapalli ◽  
Rama Murty Raju Penmetsa ◽  
Ramanaiah Nallu ◽  
Rajesh Siriyala

Hydroxyapatite is a very attractive material for artificial implants and human tissue restorations because they accelerate bone growth around the implant. The hydroxyapatite nanocomposites (HAp/TiO2) were produced by using high energy ball milling. X-ray diffraction studies revealed the formation of HAp and TiO2 composites. Cubic-like crystals with boundary morphologies were observed; it was also found that the grain size gradually increased with the increase in TiO2 content. It was found that the mechanical properties (hardness, Young's modulus, fracture toughness, flexural strength, and compression strength)of the composites significantly improved with the addition of TiO2, which was sintered at 1200℃. These properties were then also correlated with the microstructure of the composites. This paper investigates the effect of titania (TiO2 = 0, 5, 10, 15, 20, and 25 wt%) addition on the microstructure and mechanical properties of hydroxyapatite (Ca10(PO4)6(OH)2) nanocomposites.


2012 ◽  
Vol 723 ◽  
pp. 353-357
Author(s):  
Guo Jun Zhang ◽  
Zhi Ping Sun ◽  
Li Yan Zou

The microstructure and mechanical properties of samples were examined, and the relationship of structure and mechanical properties for VC/Fe composite sintered at different holding time were studied. Holding time can influence the mechanical properties, with the holding time rising, when the holding time is 80 min, the hardness is Max, it’s 10.71 GPa, the enhancing range is 37.66%; The relative density changes slower from 60 to 100 min; when the holding time is 60 minutes, fracture toughness and bending strength of material is 16.17 MPa•m 1/2 and 1070 MPa, it’s better than before.


Author(s):  
Anis Syufina Mohammad Saufi ◽  
Ramesh Singh ◽  
K. Y. Sara Lee ◽  
Tao Wu

The densification and mechanical properties of alumina ceramics were investigated via two-step sintering (TSS) with different holding time. The alumina ceramics were sintered at 1450 °C for 1 min during the first stage, followed by sintering at 1350 °C with different holding times (2-24h). Conventional sintering (CS) was also performed on the alumina ceramics at 1450 °C for 2 h for comparison purpose. It was found that dense alumina with a relative density above 98% could be attained when TSS with a holding time of more than 12 h. The samples exhibited Vickers hardness between 5-8 GPa and fracture toughness of about 6 MPa.m1/2. In contrast, conventional sintered alumina yielded low relative density (85%), large grain size (2 μm), low Vickers hardness (4.23 GPa) and fracture toughness (4.73 MPa.m1/2). This study revealed that TSS is a viable approach in aiding densification, suppressing grain growth, and improving the mechanical properties of alumina ceramics.


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