Relationship between scratch hardness and yield strength of elastic perfectly plastic materials using finite element analysis

2008 ◽  
Vol 23 (8) ◽  
pp. 2229-2237 ◽  
Author(s):  
Ki Myung Lee ◽  
Chang-Dong Yeo ◽  
Andreas A. Polycarpou
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Yield Strength ◽  
Experimental Studies ◽  
Analytical Prediction ◽  
Element Analysis ◽  
Scratch Hardness ◽  
Perfectly Plastic ◽  
Solid Film ◽  
Hardness Model

With thin solid film usage expanding in numerous technologies, reliable measurements of material properties such as yield strength become important. However, for thin solid films the measurement of yield strength is not readily available, and an alternative method to obtain this property is to measure hardness and convert it to yield strength. Tabor suggested dividing hardness by ∼3 to obtain yield strength, which has been used extensively, despite its shortcomings. Since the pioneering work of Tabor, researchers have performed numerical and experimental studies to investigate the relationships between hardness, yield strength, and elastic modulus, using the indentation technique. In this study, finite element analysis was performed to simulate the nanoscratch technique. Specifically, the nanoscratch finite element analysis was used to validate a previously developed analytical scratch hardness model. A full-factorial design-of-experiments was performed to determine the significant variables for the ratio of calculated scratch hardness to yield strength and a simple analytical prediction model for the ratio of hardness to yield strength was proposed.

scholarly journals Further analysis of indentation loading curves: Effects of tip rounding on mechanical property measurements

1998 ◽  
Vol 13 (4) ◽  
pp. 1059-1064 ◽  
Author(s):  
Yang-Tse Cheng ◽  
Che-Min Cheng
Keyword(s):  
Mechanical Properties ◽  
Mechanical Property ◽  
Finite Element Analysis ◽  
Finite Element ◽  
Yield Strength ◽  
Element Analysis ◽  
Perfectly Plastic ◽  
Elastic Perfectly Plastic ◽  
Conical Indentation

The effects of indenter tip rounding on the shape of indentation loading curves have been analyzed using dimensional and finite element analysis for conical indentation in elastic-perfectly plastic solids. A method for obtaining mechanical properties from indentation loading curves is then proposed. The validity of this method is examined using finite element analysis. Finally, the method is used to determine the yield strength of several materials for which the indentation loading curves are available in the literature.

scholarly journals Design and Analysis of Dual Mover Multi-Tooth Permanent Magnet Flux Switching Machine for Ropeless Elevator Applications

Actuators ◽  
2021 ◽  
Vol 10 (4) ◽  
pp. 81
Author(s):  
Atif Zahid ◽  
Faisal Khan ◽  
Naseer Ahmad ◽  
Irfan Sami ◽  
Wasiq Ullah ◽  
...  
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Permanent Magnet ◽  
Iron Core ◽  
Analytical Prediction ◽  
Element Analysis ◽  
Design Structure ◽  
Finite Element Analysis Simulation ◽  
Analysis Package ◽  
Flux Switching Motor

A dual mover yokeless multi-tooth (DMYMT) permanent magnet flux switching motor (PM-FSM) design is presented in this article for ropeless elevator applications. The excitation sources, including a field winding and permanent magnet, are on the short mover in the proposed design structure, whereas the stator is a simple slotted iron core, thus reducing the vertical transportation system cost. The operational principle of the proposed DMYMT in PM-FSM is introduced. The proposed dual mover yokeless multi-tooth Permanent Magnet Flux Switching Motor is analyzed and compared for various performance parameters in a Finite Element Analysis package. The proposed machine has high thrust force and cost-effectiveness compared to conventional dual permanent magnet motor. Finally, this paper also develops an analytical model for the proposed structure, validated by comparing it with Finite Element Analysis simulation results. Results show good agreement between analytical prediction and Finite Element Analysis results.

Strength-based design of a sunflower stalk cutter machine design using finite element analysis and experimental validation

2021 ◽  
pp. 095440622110597
Author(s):  
Gürkan İrsel
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Analysis ◽  
Strain Gage ◽  
Experimental Validation ◽  
Experimental Studies ◽  
Fatigue Analysis ◽  
Structural Stress ◽  
Element Analysis ◽  
Strength Based

In this study, the total algorithm of the strength-based design of the system for mass production has been developed. The proposed algorithm, which includes numerical, analytical, and experimental studies, was implemented through a case study on the strength-based structural design and fatigue analysis of a tractor-mounted sunflower stalk cutting machine (SSCM). The proposed algorithm consists of a systematic engineering approach, material selection and testing, design of the mass criteria suitability, structural stress analysis, computer-aided engineering (CAE), prototype production, experimental validation studies, fatigue calculation based on an FE model and experimental studies (CAE-based fatigue analysis), and an optimization process aimed at minimum weight. Approximately 85% of the system was designed using standard commercially available cross-section beams and elements using the proposed algorithm. The prototype was produced, and an HBM data acquisition system was used to collect the strain gage output. The prototype produced was successful in terms of functionality. Two- and three-dimensional mixed models were used in the structural analysis solution. The structural stress analysis and experimental results with a strain gage were 94.48% compatible in this study. It was determined using nCode DesignLife software that fatigue damage did not occur in the system using the finite element analysis (FEA) and experimental data. The SSCM design adopted a multi-objective genetic algorithm (MOGA) methodology for optimization with ANSYS. With the optimization solved from 422 iterations, a maximum stress value of 57.65 MPa was determined, and a 97.72 kg material was saved compared to the prototype. This study provides a useful methodology for experimental and advanced CAE techniques, especially for further study on complex stress, strain, and fatigue analysis of new systematic designs desired to have an optimum weight to strength ratio.

Development of a Lower Extremity Model for Finite Element Analysis at Blast Condition

2011 ◽  
Author(s):  
Robbin Bertucci ◽  
Jun Liao ◽  
Lakiesha Williams
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Shock Waves ◽  
Lower Extremity ◽  
Direct Contact ◽  
Computational Analysis ◽  
Experimental Studies ◽  
Lower Extremities ◽  
Element Analysis ◽  
Made In

Explosions are the leading cause of death on the battlefield [1]. These explosives generate shock waves which stimulate large accelerations and deformations. The resulting loads pose serious threats to military and civilians. Since lower extremities are in direct contact with the ground, the lower extremities are commonly injured during explosions [2]. These injuries could be seriously fatal. Although experimental studies have been performed to advance these understandings [2], limited progress has been made in computational analysis of shock waves on the lower extremity.

Experimental studies and finite-element analysis of the seismicity of north china plain

1982 ◽  
Vol 85 (1-2) ◽  
pp. 75-89 ◽  
Author(s):  
Huanyen Loo ◽  
Huizhen Song ◽  
Caihua Guo ◽  
Jianguo Li
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
North China Plain ◽  
North China ◽  
Experimental Studies ◽  
Element Analysis

Finite Element Analysis of Engine Bore Distortions During Boring Operation

1993 ◽  
Vol 115 (4) ◽  
pp. 379-384 ◽  
Author(s):  
N. N. Kakade ◽  
J. G. Chow
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Piston Ring ◽  
Experimental Studies ◽  
Temperature Gradients ◽  
Element Analysis ◽  
Temperature Changes ◽  
Simulation Procedure ◽  
Finite Element Package ◽  
Element Technique

Bore geometry is the major factor affecting oil comsumption, piston ring wear, and frictional losses in an engine. As such, auto industries have been constantly striving to develop better machining technologies to produce engine bores with greater precision. Experimental studies have shown that the bore distortion as a result of machining is mainly caused by temperatures and stresses created during cutting. Consequently, optimization of machining conditions so as to minimize both bore temperature gradients as well as mechanical stresses while machining should lead to the production of better bore geometry. This research develops a model aimed at simulating bore distortions caused by temperature changes and stresses generated during machining using finite element technique. The commercial finite element package ANSYS has been used along with the CAD package I-DEAS to simulate the boring process on DEC-VAX computers. The simulation procedure developed can be used to obtain a better understanding of the boring process, in particular, to determine distortion trends for different cutting conditions.

ANALYTICAL AND EXPERIMENTAL STUDIES ON 400 kV S/C PORTAL-TYPE GUYED TOWERS

2009 ◽  
Vol 09 (01) ◽  
pp. 85-106
Author(s):  
N. PRASAD RAO ◽  
S. J. MOHAN ◽  
R. P. ROKADE ◽  
R. BALA GOPAL
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Experimental Studies ◽  
Ground Level ◽  
Test Results ◽  
Element Analysis ◽  
Finite Element Software ◽  
The Finite Element Analysis ◽  
Guyed Towers ◽  
Analytical Behavior

The experimental and analytical behavior of 400 kV S/C portal-type guyed towers under different loading conditions is presented. The portal-type tower essentially consists of two masts extending outward in the transverse direction from the beam level to the ground. In addition, two sets of guys connected at the ground level project outward along the longitudinal axes and converge in the transverse axes. The experimental behavior of the guyed tower is compared with the results of finite element analysis. The 400 kV portal-type guyed towers with III and IVI type insulator strings are analyzed using finite element software. Full scale tower test results are verified through comparison with the results of the finite element analysis. The initial prestress in the guys is allowed to vary from 5% to 15% in the finite element modeling. The effect of prestress variation of the guys on the tower behavior is also studied.

3-D Non-Linear Finite Element Analysis of a Non-Gasketed Flange Joint Under Combined Internal Pressure and Axial Loading

2007 ◽  
Author(s):  
Muhammad Abid ◽  
Abdul W. Awan
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Internal Pressure ◽  
Structural Integrity ◽  
Experimental Studies ◽  
Axial Loading ◽  
External Loading ◽  
Flange Joint ◽  
Element Analysis ◽  
Bolted Flange

A number of analytical and experimental studies have been conducted to study ‘strength’ and ‘sealing capability’ of bolted flange joint only under internal pressure loading. Due to the ignorance of the external i.e. axial loading, the optimized performance of the bolted flange joint can not be achieved. A very limited work is found in literature under combined internal pressure and axial loading. In addition, the present design codes do not address the effects of axial loading on the structural integrity and sealing ability of the flange joints. From previous studies, non-gasketed joint is claimed to have better performance as compared to conventional gasketed joint. To investigate non-gasketed joint’s performance i.e. joint strength and sealing capability under combined internal pressure and any applied external loading, an extensive 3D nonlinear finite element analysis is carried out and overall joint performance and behavior is discussed.

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