Heat Transfer Performance of Porous Copper Fabricated by Lost Carbonate Sintering Process

2009 ◽  
Vol 1188 ◽  
Author(s):  
Liping Zhang ◽  
David Mullen ◽  
Kevin Lynn ◽  
Yuyuan Zhao

AbstractThe heat transfer coefficients of porous copper fabricated by the lost carbonate sintering (LCS) process with porosity range from 57% to 82% and pore size from 150 to 1500 μm have been experimentally determined in this study. The sample was attached to the heat plate and assembled into a forced convection system using water as the coolant. The effectiveness of the heat removal from the heat plate through the porous copper-water system was tested under different water flow rates from 0.3 to 2.0 L/min and an input heat flux of 1.3 MW/m2. Porosity has a large effect on the heat transfer performance and the optimum porosity was found to be around 62%. Pore size has a much less effect on the heat transfer performance compared to porosity. High water flow rates enhanced the heat transfer performance for all the samples.

2015 ◽  
Vol 1779 ◽  
pp. 39-44 ◽  
Author(s):  
Jan Mary Baloyo ◽  
Yuyuan Zhao

ABSTRACTThe heat transfer coefficients of homogeneous and hybrid micro-porous copper foams, produced by the Lost Carbonate Sintering (LCS) process, were measured under one-dimensional forced convection conditions using water coolant. In general, increasing the water flow rate led to an increase in the heat transfer coefficients. For homogeneous samples, the optimum heat transfer performance was observed for samples with 60% porosity. Different trends in the heat transfer coefficients were found in samples with hybrid structures. Firstly, for horizontal bilayer structures, placing the high porosity layer by the heater gave a higher heat transfer coefficient than the other way round. Secondly, for integrated vertical bilayer structures, having the high porosity layer by the water inlet gave a better heat transfer performance. Lastly, for segmented vertical bilayer samples, having the low porosity layer by the water inlet offered the greatest heat transfer coefficient overall, which is five times higher than its homogeneous counterpart.


2018 ◽  
Vol 2018 (0) ◽  
pp. 0175
Author(s):  
Yuki Abe ◽  
Kazuhisa Yuki ◽  
Yoshiaki Sato ◽  
Risako Kibushi ◽  
Noriyuki Unno ◽  
...  

2018 ◽  
Vol 136 ◽  
pp. 518-521 ◽  
Author(s):  
Kio Takai ◽  
Kohei Yuki ◽  
Kazuhisa Yuki ◽  
Risako Kibushi ◽  
Noriyuki Unno ◽  
...  

2015 ◽  
Vol 2015 ◽  
pp. 1-6 ◽  
Author(s):  
Wei Zhao ◽  
Xiang Zhang ◽  
Chunlai Tian ◽  
Zhan Gao

As the heat transfer surface in the passive containment cooling system, the anticorrosion coating (AC) of steel containment vessel (CV) must meet the requirements on heat transfer performance. One of the wall surface ACs with simple structure, high mechanical strength, and well hydrophobic characteristics, which is conductive to form dropwise condensation, is significant for the heat removal of the CV. In this paper, the grooved structures on silicon wafers by lithographic methods are systematically prepared to investigate the effects of microstructures on the hydrophobic property of the surfaces. The results show that the hydrophobicity is dramatically improved in comparison with the conventional Wenzel and Cassie-Baxter model. In addition, the experimental results are successfully explained by the interface state effect. As a consequence, it is indicated that favorable hydrophobicity can be obtained even if the surface is with lower roughness and without any chemical modifications, which provides feasible solutions for improving the heat transfer performance of CV.


2020 ◽  
Vol 142 (9) ◽  
Author(s):  
Alex P. da Cunha ◽  
Taye S. Mogaji ◽  
Reinaldo R. de Souza ◽  
Elaine M. Cardoso

Abstract An experimental apparatus and a computational routine were developed and implemented in order to obtain the sessile drop images and the contact angle measurement for different fluids and surface conditions. Moreover, experimental results of heat transfer coefficients (HTCs) during pool boiling of de-ionized water (DI water), Al2O3-DI water- and Fe2O3-DI water-based nanofluids are presented in this paper. Based on these results, the effect of surface roughness and nanofluid concentration on the surface wettability, contact angle, and the heat transfer coefficient was analyzed. The experiments were performed on copper heating surfaces with different roughness values (corresponding to a smooth surface or a rough surface). The coated surfaces were produced by the nanofluid pool boiling process at two different volumetric concentrations. All surfaces were subjected to metallographic, wettability and roughness tests. For smooth surfaces, in comparison to DI water, heat transfer enhancement up to 60% is observed for both nanofluids at low concentrations. As the concentration of the nanofluid increases, the surface roughness increases and the contact angle decreases, characterizing a hydrophilic behavior. The analyses indicate that the boiling process of nanofluid leads to the deposition of a coating layer on the surface, which influences the heat transfer performance in two-phase systems.


Energies ◽  
2018 ◽  
Vol 12 (1) ◽  
pp. 11
Author(s):  
Yanfei Liu ◽  
Xiaotian Han ◽  
Chaoqun Shen ◽  
Feng Yao ◽  
Mengchen Zhang

A vapor chamber can meet the cooling requirements of high heat flux electronic equipment. In this paper, based on a proposed vapor chamber with a side window, a vapor chamber experimental system was designed to visually study its evaporation and condensation heat transfer performance. Using infrared thermal imaging technology, the temperature distribution and the vapor–liquid two-phase interface evolution inside the cavity were experimentally observed. Furthermore, the evaporation and condensation heat transfer coefficients were obtained according to the measured temperature of the liquid near the evaporator surface and the vapor near the condenser surface. The effects of heat load and filling rate on the thermal resistance and the evaporation and condensation heat transfer coefficients are analyzed and discussed. The results indicate that the liquid filling rate that maximized the evaporation heat transfer coefficient was different from the liquid filling rate that maximized the condensation heat transfer coefficient. The vapor chamber showed good heat transfer performance with a liquid filling rate of 33%. According to the infrared thermal images, it was observed that the evaporation/boiling heat transfer could be strengthened by the interference of easily broken bubbles and boiling liquid. When the heat input increased, the uniformity of temperature distribution was improved due to the intensified heat transfer on the evaporator surface.


Author(s):  
Sun-Joon Byun ◽  
Sang-Jae Lee ◽  
Jae-Min Cha ◽  
Zhen-Huan Wang ◽  
Young-Chul Kwon

This study presents the comparison of heat transfer capacity and pressure drop characteristics between a basic fin-tube heat exchanger and a modified heat exchanger with the structural change of branch tubes and coiled turbulators. All experiments were carried out using an air-enthalpy type calorimeter based on the method described in ASHRAE standards, under heat exchanger experimental conditions. 14 different kinds of heat exchangers were used for the experiment. Cooling and heating capacities of the turbulator heat exchanger were excellent, compared to the basic one. As the insertion ratio of the coiled turbulator and the number of row increased, the heat transfer performance increased. However, the capacity per unit area was more effective in 4 rows than 6 rows, and the cooling performance of the 6 row turbulator heat exchanger (100% turbulator insert ratio) was down to about 6% than that of 4 row one. As the water flow rate and the turbulator insertion ratio increased, the pressure drop of the water side increased. This trend was more pronounced in 6 rows. In the cooling condition, the pressure drop on the air side was slightly increased due to the generation of condensed water, but was insignificant under the heating condition. The power consumption of the pump was more affected by the water flow rate than the coiled turbulator. The equivalent hydraulic diameter of a tube by the turbulator was reduced and then the heat transfer performance was improved. Thus, the tube diameter was smaller, the heat flux was better.


Author(s):  
Gregory J. Michna ◽  
Eric A. Browne ◽  
Yoav Peles ◽  
Michael K. Jensen

Electronics cooling is becoming increasingly difficult due to increasing power consumption and decreasing size of processor chips. Heat fluxes in processors and power electronics are quickly approaching levels that cannot be easily addressed by forced air convection over finned heat sinks. Jet impingement cooling offers high heat transfer coefficients and has been used effectively in conventional-scale applications such as turbine blade cooling and the quenching of metals. However, literature in the area of microjet arrays is scarce and has not studied arrays of large area ratios. Hence, the objective of this study is to experimentally assess the heat transfer performance of arrays of microjets. The microjet arrays were fabricated using MEMS processes in a clean room environment. The heat transfer performance of several arrays using deionized water as the working fluid was investigated. Inline and staggered array arrangements were investigated, and the area ratio (total area of the jets divided by the surface area) was varied between 0.036 and 0.35. Reynolds numbers defined by the jet diameter were in the range of 50 to 3,500. Heat fluxes greater than 1,000 W/cm2 were obtained at fluid inlet-to-surface temperature differences of less than 30 °C. Heat transfer performance improved as the area ratio was increased.


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