INVESTIGATION OF HEAT TRANSFER AND FLUID FLOW IN FRACTAL TRUNCATED RIBBED CHANNELS FOR THE INTERNAL COOLING OF TURBINE BLADES

2018 ◽  
Author(s):  
Jian Liu ◽  
Safeer Hussain ◽  
Lei Wang ◽  
Gongnan Xie ◽  
Bengt Sunden
Keyword(s):  
Heat Transfer ◽  
Fluid Flow ◽  
Turbine Blades ◽  
Internal Cooling

Parallel rotation for negating Coriolis force effect on heat transfer

2020 ◽  
Vol 124 (1274) ◽  
pp. 581-596
Author(s):  
A. Sarja ◽  
P. Singh ◽  
S.V. Ekkad
Keyword(s):  
Heat Transfer ◽  
Fluid Flow ◽  
Coriolis Force ◽  
Turbine Blades ◽  
Vortex Pair ◽  
Internal Cooling ◽  
Interesting Phenomenon ◽  
Steady State Condition ◽  
Force Effect ◽  
Cooling Channels

ABSTRACTGas turbine blades feature multi-pass internal cooling channels, through which relatively colder air bled from the compressor is routed to cool internal walls. Under rotation, due to the influence of Coriolis force and centrifugal buoyancy, heat transfer at the trailing side enhances and that at the leading side reduces, for a radially outward flow. This non-uniform temperature distribution results in increased thermal stress, which is detrimental to blade life. In this study, a rotation configuration is presented which can negate the Coriolis force effect on heat and fluid flow, thereby maintaining uniform heat transfer on leading and trailing walls. A straight, smooth duct of unit aspect ratio is considered to demonstrate the concept and understand the fluid flow within the channel and its interaction with the walls. The new design is compared against the conventional rotation design. Numerical simulations under steady-state condition were carried out at a Reynolds number of 25000, where the Rotation numbers were varied as 0, 0.1, 0.15, 0.2, 0.25. Realisable version of k-$\varepsilon$ model was used for turbulence modelling. It was observed that new rotation (parallel) configuration’s heat transfer on leading and trailing sides were near similar, and trailing side was marginally higher compared to leading side. An interesting phenomenon of secondary Coriolis effect is reported which accounts for the minor differences in heat transfer augmentation between leading and trailing walls. Due to centrifugal buoyancy, the fluid is pushed towards the radially outward wall, resulting in a counter-rotating vortex pair, which also enhances the heat transfer on leading and trailing walls when compared to stationary case.

scholarly journals Optimization Design of Lattice Structures in Internal Cooling Channel with Variable Aspect Ratio of Gas Turbine Blade

Energies ◽  
2021 ◽  
Vol 14 (13) ◽  
pp. 3954
Author(s):  
Liang Xu ◽  
Qicheng Ruan ◽  
Qingyun Shen ◽  
Lei Xi ◽  
Jianmin Gao ◽  
...  
Keyword(s):  
Heat Transfer ◽  
Aspect Ratio ◽  
Optimization Model ◽  
Lattice Structure ◽  
Turbine Blades ◽  
Internal Cooling ◽  
Cooling Channel ◽  
Cooling Channels ◽  
Mechanical Performances ◽  
Type Lattice

Traditional cooling structures in gas turbines greatly improve the high temperature resistance of turbine blades; however, few cooling structures concern both heat transfer and mechanical performances. A lattice structure (LS) can solve this issue because of its advantages of being lightweight and having high porosity and strength. Although the topology of LS is complex, it can be manufactured with metal 3D printing technology in the future. In this study, an integral optimization model concerning both heat transfer and mechanical performances was presented to design the LS cooling channel with a variable aspect ratio in gas turbine blades. Firstly, some internal cooling channels with the thin walls were built up and a simple raw of five LS cores was taken as an insert or a turbulator in these cooling channels. Secondly, relations between geometric variables (height (H), diameter (D) and inclination angle(ω)) and objectives/functions of this research, including the first-order natural frequency (freq1), equivalent elastic modulus (E), relative density (ρ¯) and Nusselt number (Nu), were established for a pyramid-type lattice structure (PLS) and Kagome-type lattice structure (KLS). Finally, the ISIGHT platform was introduced to construct the frame of the integral optimization model. Two selected optimization problems (Op-I and Op-II) were solved based on the third-order response model with an accuracy of more than 0.97, and optimization results were analyzed. The results showed that the change of Nu and freq1 had the highest overall sensitivity Op-I and Op-II, respectively, and the change of D and H had the highest single sensitivity for Nu and freq1, respectively. Compared to the initial LS, the LS of Op-I increased Nu and E by 24.1% and 29.8%, respectively, and decreased ρ¯ by 71%; the LS of Op-II increased Nu and E by 30.8% and 45.2%, respectively, and slightly increased ρ¯; the LS of both Op-I and Op-II decreased freq1 by 27.9% and 19.3%, respectively. These results suggested that the heat transfer, load bearing and lightweight performances of the LS were greatly improved by the optimization model (except for the lightweight performance for the optimal LS of Op-II, which became slightly worse), while it failed to improve vibration performance of the optimal LS.

scholarly journals Oscillator Fin as a Novel Heat Transfer Augmentation Device for Gas Turbine Cooling Applications

1998 ◽  
Author(s):  
Oguz Uzol ◽  
Cengiz Camci
Keyword(s):  
Heat Transfer ◽  
Kinetic Energy ◽  
Gas Turbine ◽  
Turbulent Kinetic Energy ◽  
Stokes Equations ◽  
Turbine Blades ◽  
Local Heat Transfer ◽  
Internal Cooling ◽  
Pin Fin ◽  
Heat Transfer Augmentation

A new concept for enhanced turbulent transport of heat in internal coolant passages of gas turbine blades is introduced. The new heat transfer augmentation component called “oscillator fin” is based on an unsteady flow system using the interaction of multiple unsteady jets and wakes generated downstream of a fluidic oscillator. Incompressible, unsteady and two dimensional solutions of Reynolds Averaged Navier-Stokes equations are obtained both for an oscillator fin and for an equivalent cylindrical pin fin and the results are compared. Preliminary results show that a significant increase in the turbulent kinetic energy level occur in the wake region of the oscillator fin with respect to the cylinder with similar level of aerodynamic penalty. The new concept does not require additional components or power to sustain its oscillations and its manufacturing is as easy as a conventional pin fin. The present study makes use of an unsteady numerical simulation of mass, momentum, turbulent kinetic energy and dissipation rate conservation equations for flow visualization downstream of the new oscillator fin and an equivalent cylinder. Relative enhancements of turbulent kinetic energy and comparisons of the total pressure field from transient simulations qualitatively suggest that the oscillator fin has excellent potential in enhancing local heat transfer in internal cooling passages without significant aerodynamic penalty.

scholarly journals Machine Learning for the Development of Data Driven Turbulence Closures in Coolant Systems

2020 ◽  
Author(s):  
James Hammond ◽  
Francesco Montomoli ◽  
Marco Pietropaoli ◽  
Richard D. Sandberg ◽  
Vittorio Michelassi
Keyword(s):  
Heat Transfer ◽  
Complex Geometry ◽  
Gene Expression Programming ◽  
Turbine Blades ◽  
Computational Cost ◽  
Data Driven ◽  
Internal Cooling ◽  
Cooling Channels ◽  
Turbulence Closures ◽  
Improved Model

Abstract This work shows the application of Gene Expression Programming to augment RANS turbulence closure modelling for flows through complex geometry, designed for additive manufacturing. Specifically, for the design of optimised internal cooling channels in turbine blades. One of the challenges in internal cooling design is the heat transfer accuracy of the RANS formulation in comparison to higher fidelity methods, which are still not used in design on account of their computational cost. However, high fidelity data can be extremely valuable for improving current lower fidelity models and this work shows the application of data driven approaches to develop turbulence closures for an internally ribbed duct. Different approaches are compared and the results of the improved model are illustrated; first on the same geometry, and then for an unseen predictive case. The work shows the potential of using data driven models for accurate heat transfer predictions even in non-conventional configurations.

scholarly journals Measurements of Heat Transfer in Circular, Rectangular and Triangular Ducts, Representing Typical Turbine Blade Internal Cooling Passages Using Transient Techniques

1979 ◽  
Author(s):  
R. W. Ainsworth ◽  
T. V. Jones
Keyword(s):  
Heat Transfer ◽  
Film Cooling ◽  
Turbine Blades ◽  
Internal Flow ◽  
Flow Property ◽  
Integral Approach ◽  
Internal Cooling ◽  
Property Variation ◽  
Circular Duct ◽  
Transient Techniques

Internal convection cooling of turbine blades and nozzle guide vanes in jet engines is a method used to prolong the life of those components, which are subjected to very high temperature flows from the engine’s combustion chambers. The cooling is effected by passing cold gas through the internal coolant passages situated in the core of the components, the shape of these passages in many cases being simple duct geometries. Experiments are described in which transient techniques were used in an Internal Flow Facility to measure the flow property variation and heat transfer in various geometries simulating typical internal coolant passages, at conditions representative of those found in engines. Results obtained from the three geometries studied (circular, rectangular, and triangular ducts) are compared with existing experimental data and an integral-approach theoretical prediction. In addition, flow in the circular duct with mass removal representing film cooling mass flow was also studied experimentally, and these results are compared with theoretical predictions.

scholarly journals Effects of Channel Outlet Configuration and Dimple/Protrusion Arrangement on the Blade Trailing Edge Cooling Performance

2019 ◽  
Vol 9 (14) ◽  
pp. 2900
Author(s):  
Qi Jing ◽  
Yonghui Xie ◽  
Di Zhang
Keyword(s):  
Heat Transfer ◽  
Turbine Blades ◽  
High Heat ◽  
Wake Flow ◽  
Internal Cooling ◽  
Trailing Edge ◽  
Cooling Channels ◽  
High Heat Transfer ◽  
Channel Outlet ◽  
Staggered Arrangement

The trailing edge regions of high-temperature gas turbine blades are subjected to extremely high thermal loads and are affected by the external wake flow during operation, thus creating great challenges in internal cooling design. With the development of cooling technology, the dimple and protrusion have attracted wide attention for its excellent performance in heat transfer enhancement and flow resistance reduction. Based on the typical internal cooling structure of the turbine blade trailing edge, trapezoidal cooling channels with lateral extraction slots are modeled in this paper. Five channel outlet configurations, i.e., no second passage (OC1), radially inward flow second passage (OC2), radially outward flow second passage (OC3), top region outflow (OC4), both sides extractions (OC5), and three dimple/protrusion arrangements (all dimple, all protrusion, dimple–protrusion staggered arrangement) are considered. Numerical investigations are carried out, within the Re range of 10,000–100,000, to analyze the flow structures, heat transfer distributions, average heat transfer and friction characteristics and overall thermal performances in detail. The results show that the OC4 and OC5 cases have high heat transfer levels in general, while the heat transfer deterioration occurs in the OC1, OC2, and OC3 cases. For different dimple/protrusion arrangements, the protrusion case produces the best overall thermal performance. In conclusion, for the design of trailing edge cooling structures with lateral slots, the outlet configurations of top region outflow and both sides extractions, and the all protrusion arrangement, are recommended.

scholarly journals Calculation of Convective Heat Transfer in Square-Sectioned Gas Turbine Blade Cooling Channels

1998 ◽  
Author(s):  
Arash Saidi ◽  
Bengt Sundén
Keyword(s):  
Heat Transfer ◽  
Gas Turbine ◽  
Cross Sections ◽  
Turbine Blades ◽  
Solution Procedure ◽  
Navier Stokes ◽  
Internal Cooling ◽  
Turbine Blade Cooling ◽  
Cooling Channels ◽  
Energy Equations

Internal cooling channels are commonly used to reduce the thermal loads on the gas turbine blades to improve overall efficiency. In this study a numerical investigation has been carried out to provide a validated and consistent method to deal with the prediction of the fluid flow and the heat transfer of such channels with square cross sections. The rotation modified Navier-Stokes and energy equations together with a low-Re number version of the k-ε turbulence model are solved with appropriate boundary conditions. The solution procedure is based on a numerical method using a collocated grid, and the pressure-velocity coupling is handled by the SIMPLEC algorithm. The computations are performed with the assumption of fully developed periodic conditions. The calculations are carried out for smooth ducts with and without rotation and effects of rotation on the heat transfer are described. Similar numerical calculations have carried out for channels with rib-roughened walls. The obtained results are compared with available experimental data and empirical correlations for the heat transfer rate and the friction factor. Some details of the flow and heat transfer fields are also presented.

scholarly journals A Computational Visualization of Three Dimensional Flow: Finding Optimum Heat Transfer and Pressure Drop Characteristics From Short Cross-Pin Arrays and Comparison With Two Dimensional Calculations

1999 ◽  
Author(s):  
E. E. Donahoo ◽  
C. Camci ◽  
A. K. Kulkarni ◽  
A. D. Belegundu
Keyword(s):  
Heat Transfer ◽  
Turbine Blade ◽  
Structural Integrity ◽  
Turbine Blades ◽  
Circular Cross Section ◽  
Internal Cooling ◽  
Flow And Heat Transfer ◽  
High Heat Transfer ◽  
Spacing Ratio ◽  
Cooling Passage

There are many heat transfer augmentation methods that are employed in turbine blade design, such as impingement cooling, film cooling, serpentine passages, trip strips, vortex chambers, and pin fins. The use of crosspins in the trailing edge section of turbine blades is commonly a viable option due to their ability to promote turbulence as well as supply structural integrity and stiffness to the blade itself. Numerous crosspin shapes and arrangements are possible, but only certain configurations offer high heat transfer capability while maintaining taw total pressure loss. This study preseots results from 3-D numerical simulations of airflow through a turbine blade internal cooling passage. The simulations model viscous flow and heat transfer over full crosspins of circular cross-section with fixed height-to-diameter ratio of 0.5, fixed transverse-to-diameter spacing ratio of 1.5, and varying streamwise spacing. Preliminary analysis indicates that endwall effects dominate the flow and heat transfer at lower Reynolds numbers. The flow dynamics involved with the relative dose proximity of the endwalls for such short crosspins have a definite influeoce on crosspin efficiency for downstream rows.

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