scholarly journals Deformation behavior of high-entropy alloy system Al – Co – Cr – Fe – Ni achieved by wire-arc additive manufacturing

2021 ◽  
Vol 64 (1) ◽  
pp. 68-74
Author(s):  
Yu. F. Ivanov ◽  
K. A. Osintsev ◽  
V. E. Gromov ◽  
S. V. Konovalov ◽  
I. A. Panchenko

A non-equiatomic high-entropy alloy (HEA) of the Al – Co – Cr – Fe – Ni system was obtained using wire-arc additive manufacturing technology in the atmosphere of pure argon. The initial wire had 3 conductors with different chemical composition: pure aluminum wire (Al ≈ 99.95 %), chromium-nickel wire (Cr ≈ 20 %, Ni ≈ 80 %), and cobalt alloy wire (Co ≈ 17 %, Fe ≈ 54 %, Ni ≈ 29 %). The resulting sample of high-entropy alloy was a parallelepiped consisting of 20 deposited layers in height and 4 layers in thickness. The alloy had the following elemental composition, detected by energy-dispersive X-ray spectroscopy: aluminum (35.67 ± 1.34 at. %), nickel (33.79 ± 0.46 at. %), iron (17.28 ± 1.83 at. %), chromium (8.28 ± 0.15 at. %) and cobalt (4.99 ± 0.09 at. %). Scanning electron microscopy revealed that the source material has a dendritic structure and contains particles of the second phase at grain boundaries. Element distribution maps obtained by mapping methods have shown that grain volumes are enriched in aluminum and nickel, while grain boundaries contain chromium and iron. Cobalt is distributed in the crystal lattice of the resulting HEA quasi-uniformly. It is shown that during tensile tests, the material was destroyed by the mechanism of intra-grain cleavage. The formation of brittle cracks along the boundaries and at the junctions of grain boundaries, i.e., in places containing inclusions of the second phases, is revealed. It was suggested that one of the reasons for the increased fragility of HEA, produced by wire-arc additive manufacturing, is revealed uneven distribution of elements in microstructure of the alloy and also the presence in material volume of discontinuities of various shapes and sizes.

Author(s):  
Yu.F. Ivanov ◽  
◽  
V.E. Gromov ◽  
K.A. Osintsev ◽  
S.V. Konovalov ◽  
...  

Using wire-arc additive manufacturing (WAAM)technology in an atmosphere of argon gas a non - equatomic high entropy alloy (HEA) of AlCoCrFeNi system is obtained: Al (35.67±1.34 at%), Ni (33.79±0.46 at%), Fe (17.28±1.83 at%), Cr (8.28±0.15 at%), Co (4.99±0.09 at%). Scanning electron microscopy method revealed that HEA is a polycrystal material having the grain size (4-15) µm with the particles of second phase located along the grain boundaries. Mapping methods showed that grain volumes are enriched in aluminum and nickel, while grain boundaries contain chromium and iron. Cobalt is distributed in the crystal lattice of the resulting HEA quasi-uniformly. It is shown that during tensile tests, the material was destroyed by the mechanism of intra-grain cleavage. The formation of brittle cracks along the boundaries and at the junctions of grain boundaries, i.e., in places containing inclusions of the second phases, is revealed. It was suggested that one of the reasons for the increased brittleness of HEA, is revealed uneven distribution of elements in the microstructure of the alloy and also the presence in the volume of material discontinuities of various shapes and sizes.


2019 ◽  
Vol 956 ◽  
pp. 154-159 ◽  
Author(s):  
Hui Liang ◽  
Bing Yang Gao ◽  
Ya Ning Li ◽  
Qiu Xin Nie ◽  
Zhi Qiang Cao

For the purpose of expanding the application scope of HEA coating manufactured on the surface modification of materials, in this work, the Al1.5CrFeNiTi0.5 and Al1.5CrFeNiTi0.5W0.5 HEA coatings were successfully manufactured using laser cladding method on SUS304. The microstructures and wear resistance of coatings are researched systematically. It is found that the W0 and W0.5 HEA coatings all exhibit the dendritic structure, which are constituted by BCC phases and Laves phases. With W element addition, the phase structures of W0.5 coating remain unchanged. W is dissolved in both two phases, but the solid solubility in Laves phase is higher compared to that in BCC phase. W0.5 coating with the highest microhardness of 848.34 HV, and the W0 coating with the microhardness of 811.45 HV, both of whose microhardness are four times more than that of SUS304 substrate. Among all samples, the W0.5 coating shows the optimal wear performance because of its larger content of hard second phase ( Laves phase).


2021 ◽  
Vol 91 (12) ◽  
pp. 1971
Author(s):  
Ю.Ф. Иванов ◽  
В.Е. Громов ◽  
С.В. Коновалов ◽  
Ю.А. Шлярова

By the methods of modern physical materials science the change in structural-phase state of AlCoCrFeNi high-entropy alloy (HEA) of nonequiatomic composition obtained by the methods of wire arc additive technology (WAAM) after irradiation by electron beams with energy density of (10-30) J/cm2, durality of 50 μs, frequency 0.3 Hz is studied. In the initial state the alloy had a dendritic structure indicating the inhomogeneous distribution of elements. It is shown that electron beam processing forms the structure of high-velocity cellular crystallization with cell size of 100-200 nm, along boundaries of which the nanodimensional (15-30 nm) inclusions of the second phase enriched in Cr and Fe atoms are located.


2013 ◽  
Vol 748 ◽  
pp. 79-85 ◽  
Author(s):  
L.C. Tsao ◽  
C.S. Chen ◽  
Kuo Huan Fan ◽  
Yen Teng Huang

In this study, an Al0.3CrFe1.5MnNi0.5high entropy alloy was synthesized by arc-melting in Ar. The as-cast alloy ingot was heat treated for 8 h at 650-750°C and then cooled in furnace to investigate the effects of age treatment on the microstructure, hardness and corrosion behaviour. The microstructure of as-cast sample has a typical rich-Cr BCC structure of dendrites, rich-Ni FCC interdendrite phases and a small fraction of cross-like rich-Ni FCC phase within the majority dendritic structure. During annealing treatment at 650°C, the cross-like FCC phase (β-FCC) gradually decreased, dendritic rich-Cr BCC phase transfers to Cr5Fe6Mn8phase, and the AlNi phase precipitated within the matrix dendrites. The interdendritic β1-FCC phases gradually decomposed and transfers to second-phase (β2FCC), and the AlNi precipitated phase coarsen during annealing at 750°C. In addition, Cr5Fe6Mn8phase gradually transfers to rich-Cr BCC phase during slow-cooling process. These precipitation phases in the grain matrix are the main age hardening mechanism. The potentiodynamic polarization of the Al0.3CrFe1.5MnNi0.5high entropy alloys, obtained in 3.5% NaCl solutions, clearly revealed that the corrosion resistance increases and the passive region decreases as annealing temperature increasing.


2021 ◽  
Vol 64 (11) ◽  
pp. 846-854
Author(s):  
Yu. F. Ivanov ◽  
V. E. Gromov ◽  
S. V. Konovalov ◽  
Yu. A. Shlyarova ◽  
S. V. Vorob'ev

The high-entropy alloy (HEA) of Al - Co - Cr - Fe - Ni system of nonequiatomic composition is obtained by the technology of wire-arc additive manufacturing (WAAM) in atmosphere of pure nitrogen. By the methods of modern physical materials science it is shown that in the initial state the alloy has dendritic structure indicating nonhomogeneous distribution of alloying elements. It is a multiphase material whose main phases are Al3NCr3C2 , (Ni, Co)3Al4 . Nonadimensional particles (Ni, Co)3Al4 of cubic shape are located along interfaces of submicron phases Al3Ni and Cr3C2 . The HEA irradiation by pulsed electron beams with energy density Es = 10 + 30 J/cm2, pulse duration of 50 is, frequency of 3 Hz and pulse number of 3 leads to high-velocity melting and subsequent crystallization of surface layer. If Es = 10 J/cm2, no failure of dendritic crystallization structure happens. Interdendritic spaces are enriched in chemical elements Al, Ni and Fe, and dendrites themselves - in chromium atoms. The most liquating element of the alloy is Al, the least one is Co. If Es = 20 J/cm2, a nanocrystalline structure is formed in the layer 15 inn thick in bulk of grains. Size of crystallization cells amounts to 100 - 200 nm, size of inclusions in cell junctions is 20 - 25 nm, and along cell boundaries it is 10 - 15 nm. Cells of high-velocity crystallization are enriched in Al and Ni. The Co atoms are homogeneously distributed along the surface layer volume. The most liquating element is Cr, the least liquating one is Co. The increase in energy density of electron beam to 30 J/cm2 doesn't lead to substantial (as compared to Es = 20 J/cm2 ) variations in surface layer structure. The irradiation mode (Es = 20 J/cm2, 50 is, 3 pulses, 0.3 Hz) is detected that allows formation of the surface layer with the highest level of homogeneity of chemical element distribution in the alloy.


Metals ◽  
2021 ◽  
Vol 11 (8) ◽  
pp. 1228
Author(s):  
Kirill Osintsev ◽  
Victor Gromov ◽  
Yurii Ivanov ◽  
Sergey Konovalov ◽  
Irina Panchenko ◽  
...  

High-current pulsed electron-beam (HCPEB) surface modification of Al-Co-Cr-Fe-Ni high-entropy alloy (wt. %) Al—15.64; Co—7.78; Cr—8.87; Fe—22.31; Ni—44.57, fabricated via wire-arc additive manufacturing was studied. The initial condition of the sample is characterized by a highly inhomogeneous distribution of the chemical elements that form the alloy. The alloy samples were irradiated with the different electron beam energy densities of 10, 20 and 30 J/cm2. The surface structure was then analyzed in relation to an energy deposition mode. The study has established that HCPEB induces a high-speed crystallization structure with cells varying in size from 100 to 200 nm. There are nano-dimensional (15–30 nm) second-phase inclusions enriched with atoms of Cr and Fe along the grain boundaries. The most liquating elements are Cr and Al. Electron beam surface modification of the high-entropy alloy induces its homogenization. The study has highlighted that the mode of 20 J/cm2, 50 µs, 3 pulses, 0.3 s−1 results in the formation of a surface layer with the most homogenously distributed chemical elements.


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