Microstructures and Wear Resistance of Al1.5CrFeNiTi0.5 and Al1.5CrFeNiTi0.5W0.5 High Entropy Alloy Coatings Manufactured by Laser Cladding

2019 ◽  
Vol 956 ◽  
pp. 154-159 ◽  
Author(s):  
Hui Liang ◽  
Bing Yang Gao ◽  
Ya Ning Li ◽  
Qiu Xin Nie ◽  
Zhi Qiang Cao

For the purpose of expanding the application scope of HEA coating manufactured on the surface modification of materials, in this work, the Al1.5CrFeNiTi0.5 and Al1.5CrFeNiTi0.5W0.5 HEA coatings were successfully manufactured using laser cladding method on SUS304. The microstructures and wear resistance of coatings are researched systematically. It is found that the W0 and W0.5 HEA coatings all exhibit the dendritic structure, which are constituted by BCC phases and Laves phases. With W element addition, the phase structures of W0.5 coating remain unchanged. W is dissolved in both two phases, but the solid solubility in Laves phase is higher compared to that in BCC phase. W0.5 coating with the highest microhardness of 848.34 HV, and the W0 coating with the microhardness of 811.45 HV, both of whose microhardness are four times more than that of SUS304 substrate. Among all samples, the W0.5 coating shows the optimal wear performance because of its larger content of hard second phase ( Laves phase).

2013 ◽  
Vol 748 ◽  
pp. 79-85 ◽  
Author(s):  
L.C. Tsao ◽  
C.S. Chen ◽  
Kuo Huan Fan ◽  
Yen Teng Huang

In this study, an Al0.3CrFe1.5MnNi0.5high entropy alloy was synthesized by arc-melting in Ar. The as-cast alloy ingot was heat treated for 8 h at 650-750°C and then cooled in furnace to investigate the effects of age treatment on the microstructure, hardness and corrosion behaviour. The microstructure of as-cast sample has a typical rich-Cr BCC structure of dendrites, rich-Ni FCC interdendrite phases and a small fraction of cross-like rich-Ni FCC phase within the majority dendritic structure. During annealing treatment at 650°C, the cross-like FCC phase (β-FCC) gradually decreased, dendritic rich-Cr BCC phase transfers to Cr5Fe6Mn8phase, and the AlNi phase precipitated within the matrix dendrites. The interdendritic β1-FCC phases gradually decomposed and transfers to second-phase (β2FCC), and the AlNi precipitated phase coarsen during annealing at 750°C. In addition, Cr5Fe6Mn8phase gradually transfers to rich-Cr BCC phase during slow-cooling process. These precipitation phases in the grain matrix are the main age hardening mechanism. The potentiodynamic polarization of the Al0.3CrFe1.5MnNi0.5high entropy alloys, obtained in 3.5% NaCl solutions, clearly revealed that the corrosion resistance increases and the passive region decreases as annealing temperature increasing.


Coatings ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 155
Author(s):  
Zhaolei Sun ◽  
Mingyuan Zhang ◽  
Gaoqi Wang ◽  
Xuefeng Yang ◽  
Shouren Wang

FeCoNiTiAlx (x = 0, 0.5, 1) high-entropy alloy coatings were prepared by laser cladding technology. The phase, microstructure, hardness, wear resistance and corrosion resistance were tested and analyzed. The results showed Al element promoted the conversion from the FCC phase to the BCC phase. The coating presented dendritic structure due to the addition of the Al element, while the number of dendrites increased. And the average hardness of the coating increased from 204 to 623 HV. The addition of the Al element increases the corrosion current density of the coating from 1.270 × 10−5 to 3.489 × 10−5 A/cm2. The wear rate of the coatings decreases with the increase of Al content according to dry friction and wear, which indicates the wear resistance of the coating was improved by adding the Al element. According to the corrosion wear test in 3.5% NaCl solution, it can be found that the wear rate of the coating increases firstly and then decreases with the addition of the Al element, which indicates that the addition of the Al element intensifies the wear of the coating in 3.5% NaCl solution.


2016 ◽  
Vol 849 ◽  
pp. 64-70 ◽  
Author(s):  
Shi Da Liu ◽  
Cun Yuan Peng ◽  
Ming Xing Ma ◽  
Wen Jin Liu ◽  
Wei Ming Zhang

Al1.3FeCoNiCuCr high entropy alloy (HEA) coatings were prepared by pre-placed laser cladding on 921A steel substrate, and the study on the phase transition of the Al1.3FeCoNiCuCr coating due to the introduction of Mn was conducted. The combination of TEM and XRD results showed that the Al1.3FeCoNiCuCr HEA coatings without Mn addition typically consisted of two kinds of grains, i.e., one is composed of only FCC phase, and the another is a mixture of BCC and FCC phases. The two phases were of similar ratio in the coatings, while nanoparticulate precipitates were observed in the bcc phase. When 3 wt. % Mn was introduced into the alloy, the coatings consisted of also FCC and BCC phase. However, most of the grains were in FCC phase, while the BCC phase with a lath shape only distributed between the FCC phases. High hardness nanobanded precipitates were observed in the FCC phase. It is clearly revealed that the phase structure of Al1.3FeCoNiCuCr coatings undergoes a dramatic transition due to the introducing of Mn.


Metals ◽  
2019 ◽  
Vol 9 (10) ◽  
pp. 1036
Author(s):  
Weijie Yu ◽  
Yun Wang ◽  
Ruitao Li ◽  
Junhong Mao

AlCoCrFeNiTi high-entropy alloy coatings (HEACs) were prepared by mechanical alloying (MA) and laser cladding (LC) process on H13 hot-working die steel substrate. Phase evolution, microstructure, and mechanical properties of the alloyed powder and HEACs were investigated in detail. The final milling AlCoCrFeNiTi coating powders exhibited simple body centered cubic (BCC) phase and mean granular size of less than 4 μm. With the increase of heat input of the laser, partial BCC phase transformed into minor face centered cubic (FCC) phase during LC. AlCoCrFeNiTi HEACs showed excellent metallurgical bonding with the substrate, and few defects. Moreover, the microhardness of AlCoCrFeNiTi HEACs reached 1069 HV due to the existence of the hard oxidation and the second phase grains, which are about five times that of the substrate. The laser surface cladding HEACs exhibited deteriorated tensile property compared with that of the substrate and the fracture generally occurred in the region of HEACs. The fracture mechanism of AlCoCrFeNiTi HEACs was dominated by the comprehensive influence of brittle fracture and ductile fracture.


2021 ◽  
Vol 91 (12) ◽  
pp. 1971
Author(s):  
Ю.Ф. Иванов ◽  
В.Е. Громов ◽  
С.В. Коновалов ◽  
Ю.А. Шлярова

By the methods of modern physical materials science the change in structural-phase state of AlCoCrFeNi high-entropy alloy (HEA) of nonequiatomic composition obtained by the methods of wire arc additive technology (WAAM) after irradiation by electron beams with energy density of (10-30) J/cm2, durality of 50 μs, frequency 0.3 Hz is studied. In the initial state the alloy had a dendritic structure indicating the inhomogeneous distribution of elements. It is shown that electron beam processing forms the structure of high-velocity cellular crystallization with cell size of 100-200 nm, along boundaries of which the nanodimensional (15-30 nm) inclusions of the second phase enriched in Cr and Fe atoms are located.


Coatings ◽  
2020 ◽  
Vol 10 (4) ◽  
pp. 373 ◽  
Author(s):  
Yiku Xu ◽  
Zhiyuan Li ◽  
Jianru Liu ◽  
Yongnan Chen ◽  
Fengying Zhang ◽  
...  

High-entropy alloy (HEA) coatings of CoCrFeNiTiAlx (x = 0, 0.5, 1, 1.5, 2) were prepared on the surface of AISI1045 steel by laser cladding. The effects of the Al content on the microstructure, composition, phase constitution, and wear and corrosion resistance of the coatings were investigated. The results showed that when increasing the Al element content from 0 to 0.5, the phase constitution of the CoCrFeNiTiAlx coating changed from a single Face-centered cubic (FCC) phase to Body-centered cubic 1 (BCC1) and Body-centered cubic 2 (BCC2) phases, with a small amount of Laves phase, which obviously improved the friction and corrosion resistance of the coating. With further enhancing of the Al content, the amount of BCC1 phase increased, while the BCC2 phase and the Laves phase decreased. The CoCrFeNiTiAl2 HEA coating transformed into a single BCC1 phase, with retrogressive wear and corrosion resistance. It was found that the Al0.5 alloy coating exhibits excellent wear resistance, high hardness, and corrosion resistance in a 3.5 wt.% NaCl solution. Furthermore, the effect of the Al content on the microstructure, phase, and the relating properties of the CoCrFeNiTiAlx HEA coatings is also discussed.


2021 ◽  
pp. 1-22
Author(s):  
Xinhong Wang ◽  
S. S. Liu ◽  
G. L. Zhao ◽  
M. Zhang

Abstract In-situ TiN ceramic particle reinforced FeCoNiCrMnTi high entropy alloy coating was fabricated by laser cladding processing at high purity nitrogen gas atmosphere on the AISI 304 stainless steel substrate. The effect of Ti addition on the microstructure, phase structure and wear properties of the coatings were investigated. The results showed that phase structure of the coatings were mainly FCC-type γ phase. A few of cubic or flower-like TiN ceramic were formed after adding titanium into the FeCoNiCrMn powder. When atomic ratio of Ti exceeds 0.5, Laves phases appeared in the coatings. With increasing of Ti, the micro-hardness and wear resistance of the coatings increased, but friction coefficient and crack resistance of the coatings reduced. Suitable Ti content in the FeCoNiCrMnTix, laser composite coating had higher resistance to adhesive wear, oxidation wear and cracking resistance.


Entropy ◽  
2018 ◽  
Vol 20 (12) ◽  
pp. 915 ◽  
Author(s):  
Kaijin Huang ◽  
Lin Chen ◽  
Xin Lin ◽  
Haisong Huang ◽  
Shihao Tang ◽  
...  

In order to improve the wear and corrosion resistance of an AZ91D magnesium alloy substrate, an Al0.5CoCrCuFeNi high-entropy alloy coating was successfully prepared on an AZ91D magnesium alloy surface by laser cladding using mixed elemental powders. Optical microscopy (OM), scanning electron microscopy (SEM), and X-ray diffraction were used to characterize the microstructure of the coating. The wear resistance and corrosion resistance of the coating were evaluated by dry sliding wear and potentiodynamic polarization curve test methods, respectively. The results show that the coating was composed of a simple FCC solid solution phase with a microhardness about 3.7 times higher than that of the AZ91D matrix and even higher than that of the same high-entropy alloy prepared by an arc melting method. The coating had better wear resistance than the AZ91D matrix, and the wear rate was about 2.5 times lower than that of the AZ91D matrix. Moreover, the main wear mechanisms of the coating and the AZ91D matrix were different. The former was abrasive wear and the latter was adhesive wear. The corrosion resistance of the coating was also better than that of the AZ91D matrix because the corrosion potential of the former was more positive and the corrosion current was smaller.


Coatings ◽  
2020 ◽  
Vol 10 (3) ◽  
pp. 300 ◽  
Author(s):  
Haijiang Wang ◽  
Wei Zhang ◽  
Yingbo Peng ◽  
Mingyang Zhang ◽  
Shuyu Liu ◽  
...  

FeCoCrNi-Mo high entropy alloy/diamond composite coatings were successfully prepared by high speed laser cladding. A high scanning speed was adopted (>30 mm/s), and the effects of laser power, scanning speed, and diamond content on the microstructure and wear resistance of the composite coating were studied. The processing parameters of laser cladding had significant influence on the dilution ratio, graphitization of diamond, and wear resistance of the composite coatings. When the laser cladding parameters were 3000 W of laser power and the high scanning speed of 50 mm/s, the composite coating exhibited a uniform microstructure, the lowest dilution ratio, and the best wear resistance. The wear resistance of the composite coating was enhanced with the addition of diamond, but microcracks also increased. When the amount of diamond was 15 wt.%, the best combination of microstructures and wear resistance was obtained.


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