scholarly journals Influence of the energy electron beam exposure regimes on the structure and mechanical properties of composite coatings

Author(s):  
T.A. Krylova ◽  
◽  
Y.A. Chumakov ◽  

The effect of heat treatment on the structure and properties of composite coatings based on chromium carbide with titanium carbide fabricated by non-vacuum electron beam cladding without has been studied. It was shown that tempering leads to a decrease in microhardness and wear resistance, which is associated with the decomposition of the austenitic structure with the formation of a soft ferrite-carbide structure. The post heat treatment tempering was showed to decrease of microhardness and wear resistance, which leads to the decomposition of the austenitic structure with the formation of a soft ferrite-carbide structure. The bulk quenching of coatings after tempering leads to an increase in microhardness comparable to the values of microhardness in the initial state after electron beam cladding, due to the formation of high hard martensite. The wear resistance of composite coatings after tempering is lower than after cladding due to brittle martensite, which is not able to hold solid carbide particles. The composite coatings obtained at the optimal processing conditions have a combination of improved properties and do not require additional heat treatment, resulting in structural changes, causing a decrease in mechanical properties.

2021 ◽  
pp. 139-145
Author(s):  
D.B. Hlushkova ◽  
I.H. Kyrychenko ◽  
V.A. Bahrov ◽  
N.Ye. Kalinina ◽  
T.V. Nosova

Currently, the use of new methods of surface strengthening has become relevant to improve the working tool. These methods include detonation sputtering. The purpose of this work was to scientifically substantiate and experimentally confirm the effectiveness of strengthening critical parts of a hydraulic hammer by detonation sputtering. As a result of the study, the effect of detonation sputtering on the wear resistance and mechanical properties of the hydraulic hammer working tool was established, and structural changes in the material during its operation were analyzed. The results of testing parts strengthened with detonation sputtering show that an increase in wear resistance by 1.8 times is achieved compared to the initial state.


2020 ◽  
Author(s):  
Tat'yana Radchenko ◽  
Yuriy Shevcov

This monograph presents basic theoretical and applied issues of the process of electron beam heat treatment, cladding and welding in various industries. Reviewed hardware and technological aspects, peculiarities of formation of structure of metals and alloys, as well as the patterns of change of such physical-mechanical properties, such as hardness, wear resistance, corrosion resistance, thermal conductivity. The specific examples of the electron beam to create a strengthening and protective coatings. Can be recommended as a textbook for students of technical universities, engineers and researchers and practical workers in the field of welding production.


2020 ◽  
Vol 59 (1) ◽  
pp. 340-351
Author(s):  
Lin Yinghua ◽  
Ping Xuelong ◽  
Kuang Jiacai ◽  
Deng Yingjun

AbstractNi-based alloy coatings prepared by laser cladding has high bonding strength, excellent wear resistance and corrosion resistance. The mechanical properties of coatings can be further improved by changing the composition of alloy powders. This paper reviewed the improved microstructure and mechanical properties of Ni-based composite coatings by hard particles, single element and rare earth elements. The problems that need to be solved for the particle-reinforced nickel-based alloy coatings are pointed out. The prospects of the research are also discussed.


2018 ◽  
Vol 12 (4) ◽  
pp. 4180-4190
Author(s):  
Ananda Hegde ◽  
Sathyashankara Sharma ◽  
Gowri Shankar M. C

When the ductile iron which is also known as Spheroidal Graphite (SG) iron, is subjected to austempering heat treatment, the material is known as austempered ductile iron (ADI). This material has good mechanical properties and has various applications in different fields. This revolutionary material with its excellent combination of strength, ductility, toughness and wear resistance has the potential to replace some of the commonly used conventional materials such as steel, aluminium and other light weight alloys as it offers production advantage as well. One of the problems encountered during manufacturing is machining of ADI parts owing to its high hardness and wear resistance. Many researchers over a period of time have reported the machinability aspects of the ADI. This paper presents a review on the developments made on the machinability aspects of ADI along with other mechanical properties.


2018 ◽  
Vol 275 ◽  
pp. 134-146
Author(s):  
Stanislav Rusz ◽  
Ondřej Hilšer ◽  
Stanislav Tylšar ◽  
Lubomír Čížek ◽  
Tomasz Tański ◽  
...  

The technology of structure refinement in materials with the aim of achieving substantial mechanical properties and maintaining the required plasticity level is becoming increasingly useful in industrial practice. Magnesium alloys are very progressive materials for utilization in practice thanks to their high strength-to-weight ratios (tensile strength/density). The presented paper analyses the effect of the input heat treatment of the AZ31 alloy on the change of structure and strength properties through the process of severe plastic deformation (SPD), which finds an increasing utilization, especially in the automotive and aviation industry. For the study of the influence of the SPD process (ECAP method) on the properties of the AZ31 alloy, two types of thermal treatment of the initial state of the structure were selected. The analysis of the structure of the AZ31 alloy was performed in the initial state without heat treatment and subsequently after heat treatment. In the next part, the influence of the number of passes on the strengthening curves was evaluated. Mechanical properties of the AZ31 alloy after ECAP were evaluated by hardness measurement and completed by structure analysis.


2018 ◽  
Vol 27 (47) ◽  
pp. 101
Author(s):  
Sandra Arias ◽  
Maryory Gómez ◽  
Esteban Correa ◽  
Félix Echeverría-Echeverría ◽  
Juan Guillermo Castaño

Nickel-Boron autocatalytic coatings are widely used in several industries to improve mechanical properties of materials such as hardness and wear resistance. Tribological properties were evaluated in Ni-B autocatalytic coatings deposited on AISI/SAE 1018 carbon steel before and after a heat treatment at 450 °C for one hour. Tribological tests were carried out by dry sliding, using a load of 5 N and a sliding speed of 0.012 m/s, in a homemade ball-on-disk tribometer, which followed ASTM G99 standard. According to the tribological evaluation, the heat treatments applied to Ni-B coatings improved their tribological performance. This research corroborates that by applying an adequate heat treatment, hardness and wear resistance of Ni-B coatings can be improved significantly.


2019 ◽  
Vol 961 ◽  
pp. 118-125
Author(s):  
Muhammad Syukron ◽  
Zuhailawati Hussein ◽  
Abu Seman Anasyida

The combination of heat treatment, addition of grain refiner and ECAP processing is used to improve mechanical properties and wear resistance of A356 Al alloys with 1.5 wt.% TiB2. The alloys were grouped into as-cast and pre-ECAP annealing. The alloys were characterized with hardness and wear testing, optical microscopy and SEM. The ECAP processing was done through BA route for 4 passes and it improved hardness, distribution of TiB2 and Si particles in the aluminium matrix and increased wear resitance of pre-ECAP annealing specimen.


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