scholarly journals Assessment of cutting machine energy consumption on the example of the VF-7/50 vertical milling center

Mechanik ◽  
2019 ◽  
Vol 92 (10) ◽  
pp. 620-622
Author(s):  
Wojciech Borkowski ◽  
Paweł Piórkowski ◽  
Wacław Skoczyński ◽  
Marek Piórkowski ◽  
Andrzej Roszkowski

The assessment of the energy intensity of the VF-7/50 vertical milling center is presented. A study was carried out to collect data on the machine’s demand for electricity. A dependence was developed on the basis of which the energy intensity of the machine tool can be determined in the milling process. The results were verified experimentally.

2020 ◽  
Vol 14 (6) ◽  
pp. 951-958
Author(s):  
Tetsuo Samukawa ◽  
◽  
Kazuki Shimomoto ◽  
Haruhiko Suwa

Prediction of energy consumption in the entire production system is crucial for managing production and pursuing environmentally friendly manufacturing. One critical issue that must be addressed to realize green manufacturing is to construct a method for predicting the electric power consumed by each manufacturing device. To address this problem, we have proposed a regression-based power consumption model to predict in-process power consumption based on the strong correlation between MRR and SEC. This study is an extension of our previous work, and here, we conducted face milling experiments by utilizing ten different materials to demonstrate the applicability and generalization capability of the model. We focused on the face milling process and measured the power consumption of the machine tool during the milling process. We also determined the characteristics of the in-process power consumption in face milling from the viewpoint of SEC and MRR and the influence of the work material on SEC. The prediction accuracy of the proposed model is demonstrated by comparison with a conventional model. It was revealed that the proposed model can describe the influence of the entire machine tool on power consumption depending on the characteristics of the work materials.


2018 ◽  
Vol 12 (3) ◽  
pp. 24-31
Author(s):  
Wojciech Borkowski ◽  
Wacław Skoczyński ◽  
Paweł Piórkowski ◽  
Tomasz Jankowski ◽  
Andrzej Roszkowski ◽  
...  

Energies ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 4199
Author(s):  
Jinjin Zhou ◽  
Zenglin Ma ◽  
Taoyuan Wei ◽  
Chang Li

Based on threshold regression models, this paper analyzes the effect of economic growth on energy intensity by using panel data from 21 developed countries from 1996 to 2015. Results show that a 1% increase in GDP per capita can lead to a 0.62–0.78% reduction in energy intensity, implying economic growth can significantly reduce energy intensity. The extent of the reduction in energy intensity varies depending on the economic development stages represented by key influencing factors including energy mix in consumption, urbanization, industrial structure, and technological progress. Specifically, the reduction in energy intensity due to economic growth can be enhanced with relatively more renewable energy consumption and more urban population until a threshold point, where the enhancement disappears. On the other hand, the extent of the energy intensity reduction due to economic growth can be weakened with relatively more tertiary industry activities and more research and development (R&D) investment in an economy until a threshold point, where the weakening cannot continue. However, compared to the early stages represented by the low ends of renewable energy consumption, urban population, tertiary industry activities, and R&D investment, the later stages represented by the high ends of these key factors after a threshold show the weakened effect of economic growth on the decline of energy intensity. Hence, when an economy is well-developed, policy makers are advised to put fewer expectations on the role of economic growth to reduce energy intensity, while pursuing relatively cleaner energy, greater urbanization, more tertiary industry activities, and advanced technologies.


Energies ◽  
2019 ◽  
Vol 12 (19) ◽  
pp. 3775 ◽  
Author(s):  
Khaled Bawaneh ◽  
Farnaz Ghazi Nezami ◽  
Md. Rasheduzzaman ◽  
Brad Deken

Healthcare facilities in the United States account for 4.8% of the total area in the commercial sector and are responsible for 10.3% of total energy consumption in this sector. The number of healthcare facilities increased by 22% since 2003, leading to a 21% rise in energy consumption and an 8% reduction in energy intensity per unit of area (544.8 kWh/m2). This study provides an analytical overview of the end-use energy consumption data in healthcare systems for hospitals in the United States. The energy intensity of the U.S. hospitals ranges from 640.7 kWh/m2 in Zone 5 (very hot) to 781.1 kWh/m2 in Zone 1 (very cold), with an average of 738.5 kWh/m2. This is approximately 2.6 times higher than that of other commercial buildings. High energy intensity in the healthcare facilities, particularly in hospitals, along with energy costs and associated environmental concerns make energy analysis crucial for this type of facility. The proposed analysis shows that U.S. healthcare facilities have higher energy intensity than those of most other countries, especially the European ones. This necessitates the adoption of more energy-efficient approaches to the infrastructure and the management of healthcare facilities in the United States.


2014 ◽  
Vol 915-916 ◽  
pp. 31-34
Author(s):  
Qing Ping Zhang ◽  
Zheng Ru Wang ◽  
Yan Fang Wang

Vibration is one of the most important problems in laser cutting machine tool, which causes the manufacturing errors, also influences the machining accuracy of the parts. Modal analysis can calculate vibration type of structures. The paper presents how to use the powerful FEA software ANSYS to do the modal analysis on laser cutting machine tool and also studies the undamped free vibration on laser cutting machine tool. Finally, the test results and theoretical results were compared to verify the rationality of the modal, these provide theoretical base and conditions for dynamics analysis and optimal design.


1997 ◽  
Vol 119 (4B) ◽  
pp. 713-716 ◽  
Author(s):  
S. B. Rao

This paper reviews the key developments in the area of metal cutting machine tool design over the last three decades, from a very practical perspective. While defining the drivers of machine tool design as higher productivity and higher accuracy, this paper examines the advances in design from the needs of these two drivers.


1976 ◽  
Vol 98 (2) ◽  
pp. 614-619 ◽  
Author(s):  
F. A. Burney ◽  
S. M. Pandit ◽  
S. M. Wu

The machine tool dynamics is evaluated under actual working conditions by using a time series technique. This technique develops mathematical models from only one signal, viz., the relative displacement between the cutter and the workpiece. Analysis of the experimental data collected on a vertical milling machine indicates that the new methodology is capable of characterizing the machine tool structure and the cutting process dynamics separately. Furthermore, it can also detect and quantify the interaction between these two subsystems.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Stuti Haldar ◽  
Gautam Sharma

Purpose The purpose of this study is to investigate the impacts of urbanization on per capita energy consumption and emissions in India. Design/methodology/approach The present study analyses the effects of urbanization on energy consumption patterns by using the Stochastic Impacts by Regression on Population, Affluence and Technology in India. Time series data from the period of 1960 to 2015 has been considered for the analysis. Variables including Population, GDP per capita, Energy intensity, share of industry in GDP, share of Services in GDP, total energy use and urbanization from World Bank data sources have been used for investigating the relationship between urbanization, affluence and energy use. Findings Energy demand is positively related to affluence (economic growth). Further the results of the analysis also suggest that, as urbanization, GDP and population are bound to increase in the future, consequently resulting in increased carbon dioxide emissions caused by increased energy demand and consumption. Thus, reducing the energy intensity is key to energy security and lower carbon dioxide emissions for India. Research limitations/implications The study will have important policy implications for India’s energy sector transition toward non- conventional, clean energy sources in the wake of growing share of its population residing in urban spaces. Originality/value There are limited number of studies considering the impacts of population density on per capita energy use. So this study also contributes methodologically by establishing per capita energy use as a function of population density and technology (i.e. growth rates of industrial and service sector).


Author(s):  
Chibueze, E. Nnaji ◽  
Nnaji Moses ◽  
Jonathan N. Chimah ◽  
Monica C. Maduekwe

<div><p><em>This paper analysed the status of energy intensity of economic sectors (agriculture, industry, commercial, residential) in MINT (Mexico, Indonesia, Nigeria, Turkey) countries and its implications for sustainable development. We utilised descriptive statistics as well as the Logarithmic Mean Divisia Index (LMDI) decomposition analysis to examine energy and efficiency trends, from 1980-2013, in MINT countries. Empirical results indicate inefficient energy use in the residential and industrial sectors of Nigeria and Indonesia. The analysis  also indicates that income/output growth (activity effect) contributed to an increase in sectoral energy consumption of MINT countries. It also revealed that while structural effects contributed to a reduction in energy consumption in virtually all the sectors in Turkey and Mexico, it contributed to an increase in energy consumption of the residential, industrial and commercial sectors of Indonesia and Nigeria in virtually all the periods. These results suggest that a policy framework that emphasizes the utilization of energy efficient technologies especially electricity infrastructural development aimed at energy service availability, accessibility and affordability will help to trigger desirable economic development and ensure rapid sustainable development of MINT economies.</em></p></div>


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