scholarly journals 3D Topology Optimization and Mesh Dependency for Redesigning Locking Compression Plates Aiming to Reduce Stress Shielding

2021 ◽  
Vol 7 (3) ◽  
pp. 339
Author(s):  
A. A. Al-Tamimi

Current fixation plates for bone fracture treatments are built with biocompatible metallic materials such as stainless steel, titanium, and its alloys (e.g., Ti6Al4V). The stiffness mismatch between the metallic material of the plate and the host bone leads to stress shielding phenomena, bone loss, and healing deficiency. This paper explores the use of three dimensional topology-optimization, based on compliance (i.e., strain energy) minimization, reshaping the design domain of three locking compression plates (four-screw holes, six-screw holes, and eight-screw holes), considering different volume reductions (25, 45, and 75%) and loading conditions (bending, compression, torsion, and combined loads). A finite-element study was also conducted to measure the stiffness of each optimized plate. Thirty-six designs were obtained. Results showed that for a critical value of volume reductions, which depend on the load condition and number of screws, it is possible to obtain designs with lower stiffness, thereby reducing the risk of stress shielding.

2014 ◽  
Vol 6 (06) ◽  
pp. 732-763 ◽  
Author(s):  
Zhiqiang Xin ◽  
Chuijie Wu

AbstractBased on the boundary vorticity-flux theory, topology optimization of the caudal fin of the three-dimensional self-propelled swimming fish is investigated by combining unsteady computational fluid dynamics with moving boundary and topology optimization algorithms in this study. The objective functional of topology optimization is the function of swimming efficiency, swimming speed and motion direction control. The optimal caudal fin, whose topology is different from that of the natural fish caudal fin, make the 3D bionic fish achieve higher swimming efficiency, faster swimming speed and better maneuverability. The boundary vorticity-flux on the body surface of the 3D fish before and after optimization reveals the mechanism of high performance swimming of the topology optimization bionic fish. The comparative analysis between the swimming performance of the 3D topology optimization bionic fish and the 3D lunate tail bionic fish is also carried out, and the wake structures of two types of bionic fish show the physical nature that the swimming performance of the 3D topology optimization bionic fish is significantly better than the 3D lunate tail bionic fish.


2015 ◽  
Vol 137 (3) ◽  
Author(s):  
Mingming Wang ◽  
Xiaoping Qian

This paper presents a B-spline based approach for topology optimization of three-dimensional (3D) problems where the density representation is based on B-splines. Compared with the usual density filter in topology optimization, the new B-spline based density representation approach is advantageous in both memory usage and central processing unit (CPU) time. This is achieved through the use of tensor-product form of B-splines. As such, the storage of the filtered density variables is linear with respect to the effective filter size instead of the cubic order as in the usual density filter. Numerical examples of 3D topology optimization of minimal compliance and heat conduction problems are demonstrated. We further reveal that our B-spline based density representation resolves the bottleneck challenge in multiple density per element optimization scheme where the storage of filtering weights had been prohibitively expensive.


Author(s):  
Mingming Wang ◽  
Xiaoping Qian

This paper presents a B-spline based approach for topology optimization of three-dimensional (3D) problems where the density representation is based on B-splines. Compared with the usual density filter in topology optimization, the new B-spline based density representation approach is advantageous in both memory usage and CPU time. This is achieved through the use of tensor-product form of B-splines. As such, the storage of the filtered density variables is linear with respect to the effective filter size instead of the cubic order as in the usual density filter. Numerical examples of 3D topology optimization of minimal compliance and heat conduction problems are demonstrated. We further reveal that our B-spline based density representation resolves the bottleneck challenge in multiple density per element optimization scheme where the storage of filtering weights had been prohibitively expensive.


Author(s):  
Lezhi Ye ◽  
Yulong Zhang ◽  
Mingguang Cao

To solve the problem of complex operating device and permanent magnets (PMs) demagnetization at high temperature, a new type of permanent magnet fluxed-switching coupler (PMC) with synchronous rotating adjuster is proposed. Its torque can be adjusted by rotating a switched flux angle between the adjuster and PMs along the circumferential direction. The structural feature and working principle of the PMC are introduced. The analytical model of the novel PMC was established. The torque curves are calculated in transient field by using the three-dimensional finite element method (3-D FEM). The temperature distribution of the novel PMC under rated condition is calculated by 3-D FEM, and the temperature distribution of the PM is compared with that of the conventional PMC. The simulation and test results show that the maximum temperature of copper disc and PM of the novel PMC are 100 °C and 48 °C respectively. The novel PMC can work stably for a long time under the maximum load condition.


2021 ◽  
Vol 36 (5) ◽  
pp. 557-563
Author(s):  
A. G. Toroslu

Abstract Recycling of plastic materials has become more environmentally important than recycling of other materials. The most important problem during recycling is the presence of oil, dirt, dust and metal particles that are mixed with plastic materials. These mixtures can change their its mechanical and physical properties and it is quite costly to remove them completely. Removing iron alloy particles from plastic is possible by using the magnetic method. However, removing non-metallic materials requires extra processing. In this study, the use of recycled High-Density Polyethylene (rHDPE) without an expensive cleaning processes has been investigated. Different amounts of aluminium oxide (Al2O3) were added to High Density Polyethylene (HDPE) to simulate the effect of non-metallic material involved. The effect of these contamination rates on the mechanical and physical properties of HDPE was examined in detail. For this purpose, recyclable materials were produced by mixing rHDPE with 1%, to 7% Al2O3 . The results show that up to 7% of the mixture has acceptable effects on the properties of HDPE. When the results of the experiments are examined, it is observed that there is a 3.74% change in the elastic modulus of the material. This means, that up to 7% non-metal contaminated rHDPE material can be used without any costly recycling process.


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