scholarly journals ANALISIS KINERJA BOILER PEMBANGKIT LISTRIK TENAGA UAP ASAM ASAM UNIT II – KALIMANTAN SELATAN

JTAM ROTARY ◽  
2020 ◽  
Vol 2 (1) ◽  
pp. 109
Author(s):  
Asep Mohamad ◽  
Rachmat Subagyo
Keyword(s):  
Power Plant ◽  
Heat Loss ◽  
Flue Gas ◽  
Performance Test ◽  
Heat Losses ◽  
Steam Power ◽  
Boiler Efficiency ◽  
Calculation Results ◽  
Current Value ◽  
Loss Method

Penelitian ini bertujuan untuk mengetahui nilai efisiensi boiler komisioning dibandingkan dengan nilai saat ini dan untuk mengetahui penyebab penurunan efisiensi pada Unit 2 Boiler Asam PLTU. Penelitian ini dimulai dengan mengumpulkan data Uji Kinerja selama commissioning dan data empat tahun saat ini dari 2014 hingga 2018. Selanjutnya, kehilangan panas yang dilakukan dihitung dan dibandingkan. Perhitungan dilakukan menggunakan ASME PTC 4-2008 Metode Kehilangan Panas Standar. Berdasarkan hasil perhitungan, dapat disimpulkan bahwa nilai Efisiensi Boiler base HHV tertinggi di Unit 2 PLTU Asam Asam adalah 86,23% pada Commissioning dan nilai Efisiensi Boiler Base HHV tertinggi kedua adalah 84,42% pada 9 Agustus 2017, sementara Efisiensi Boiler pangkalan HHV terendah adalah 82,12% pada 2 Oktober 2014. Kehilangan panas yang paling mempengaruhi efisiensi Boiler Unit 2 adalah Kehilangan Panas karena Panas dalam Gas Buang Kering (5,79% - 7,96%), Kehilangan Panas karena Kelembaban dalam Bahan Bakar (4,07% - 5,57)%) dan Kehilangan Panas karena Kelembaban dari Pembakaran Hidrogen dalam Bahan Bakar (3,85% - 5,04%). This study aims to determine the value of commissioning boiler efficiency compared with current value and to know the causes of efficiency decrease in Unit 2 Boiler of Asam Asam Coal Fired Steam Power Plant. This research begins with collecting data of Performance Test during commissioning and current four years data from 2014 until 2018. Furthermore, heat losses that carried out are calculated and compared. Calculations performed using ASME PTC 4-2008 Standard Heat Loss Method. Based on the calculation results, it can be conclude that the highest HHV base Boiler Efficiency value in Unit 2 of Asam Asam Power Plant is 86.23% at Commissioning and the second highest HHV Base Boiler Efficiency value is 84.42% on August 9, 2017, while the lowest HHV base Boiler Efficiency is 82.12% on October 2, 2014. Heat loss that most affects the efficiency of Unit 2 Boiler is Heat Loss due to Heat in Dry Flue Gas (5.79% - 7.96%), Heat Loss due to Moisture in Fuel (4.07% - 5.57) %) and the Heat Loss due to Moisture from Burning of Hydrogen in Fuel (3.85% - 5.04%).

scholarly journals Performance and boiler efficiency using low-grade coal on 400 MWe coal-fired power plant: case study of Suralaya Power Plant Unit 2

2021 ◽  
Vol 882 (1) ◽  
pp. 012033
Author(s):  
Eko Supriyanto ◽  
Nur Cahyo ◽  
Ruly Sitanggang ◽  
Rasgianti ◽  
Meiri Triani ◽  
...  
Keyword(s):  
Power Plant ◽  
Heat Loss ◽  
Heat Rate ◽  
Calorific Value ◽  
Plant Performance ◽  
Low Grade ◽  
Hydrogen Burning ◽  
Steam Power ◽  
Boiler Efficiency ◽  
Loss Method

Abstract In a coal steam power plant, changes in coal quality significantly affect plant performance, especially in its boiler. A coal-fired power plant with a capacity of 400 MWe had been commissioned using coal with a calorific value of 5,242 kCal/kg. This study aims to determine the effect on unit performance and boiler efficiency due to changes in fuel use with the typical calorific value of 3,520 kCal/kg, 34,17% lower than the initial design. The performance tests were conducted using the heat loss method at loads: 50%, 65%, 75%, and 100%. The test result showed that using low-grade coal reduces boiler efficiency by 6.26%. There were four dominant boiler losses: heat loss due to moisture in dry flue gas, heat loss due to combustible in refuse, heat loss due to moisture in fuel, and heat loss due to hydrogen burning. Furthermore, the gross plant heat rate using low-grade coal was increased from 2,120 kCal/kWh to 2,718 kCal/kWh; however, the electric price becomes cheaper from 1.99 cent-USD/kWh becomes 1.31 cent-USD/kWh.

scholarly journals ANALISA PERBANDINGAN NPHR SAAT MILL E IN SERVICE DAN OUT SERVICE

2019 ◽  
Vol 17 (3) ◽  
Author(s):  
Arifia Ekayuliana ◽  
Jusafwar Jusafwar ◽  
Diah Purwati Ningsih ◽  
Fitria Annisa
Keyword(s):  
Power Plant ◽  
Heat Balance ◽  
Performance Test ◽  
Heat Rate ◽  
Heat Losses ◽  
Balance Method ◽  
Actual Condition ◽  
Coal Consumption ◽  
Boiler Efficiency ◽  
American Society

ABSTRACTCoal feeder is the main equipment in steam power plant which serves to adjust the flow rate of coal coming into the mill to be crushed. Disturbance in one of the coal feeder makes Pulverizer/Mill E supposed to operate in the event of an emergency must finally be in service status. The operation of Mill E will make a significant increase in Spray Superheater and Spray Reheater cause of overheat in the boiler convection area. Realized monthly NPHR generating performance is always different from the monthly Performance Test result due to the decreasing unit performance which comes from the increase of heat rate value that resulting in the increasing amount of coal consumption and the variability losses. To reduce the NPHR to make the plant more efficient then used NPHR calculation method that is heat losses method according to standard ASME PTC (The American Society of Mechanical Engineers Performance Test Code) with the number of parameters are more detail. So the calculated of value NPHR will have accuracy according to the actual condition. The purpose of this analysis is to analyze the performance of PLTU Labuan (Banten) which has a capacity of 2x300 MW throughout 2018 and compare it during normal conditions or when there is interference due to malfunction one of the components. The calculation of NPHR (Net Plant Heat Rate) by calculating Turbine Heat Rate, Boiler Efficiency, generator output power and self power consumption. The result of calculation with Heat Balance Method, plant has NPHR equal to 2604,190411 kcal/kWh with coal flow consumption equal to 187,38377414 Ton / h and boiler efficiency equal to 83,98% when Mill E in service and NPHR equal to 2562,130235 kcal / kWh with coal consumption equal to 178,208018 Ton/h and boiler efficiency equal to 84.23% when Mill E out service. It is known that NPHR when Mill E in service is greater than when Mill E out service which mean when Mill E operates a decrease in power plant performance and more wasteful coal consumption. With the calculation of Net Plant Heat Rate routinly and optimally can be done and fast performance can be selected.Keywords: Plant Heat Rate, NPHR, Heat Balance Method, PLTU, thermal energyABSTRAKCoal feeder merupakan peralatan utama pada PLTU yang berfungsi mengatur laju aliran batu bara yang masuk ke mill untuk dihaluskan. Coal feeder bertugas mengatur banyak sedikitnya batu bara sesuai dengan kebutuhan yang diinginkan, yakni besarnya daya yang ingin dibangkitkan dari suatu sistem PLTU. Gangguan di salah satu coal feeder membuat Pulverizer/Mill E yang seharusnya beroperasi saat darurat akhirnya harus berada dalam status in service. Beroperasinya Mill E akan membuat kenaikan yang signifikan pada Superheater Spray dan Reheater Spray akibat overheat di area konveksi boiler. Realisasi kinerja NPHR (Net Plant Heat Rate) bulanan pembangkit selalu berbeda dengan hasil Performance Test bulanan yang disebabkan oleh faktor penurunan perfoma unit akibat kenaikan nilai heat rate yang berakibat pada meningkatnya jumlah konsumsi batubara dan variability lossess. Untuk menurunkan NPHR agar pembangkit lebih efisien maka digunakan metode perhitungan NPHR yaitu metode heat losses yang sesuai standard ASME PTC (The American Society of Mechanical Engineers Performance Test Code) dengan jumlah parameter yang lebih banyak dan detail. Sehingga nilai NPHR hasil perhitungan akan memiliki keakuratan sesuai dengan kondisi sebenarnya. Tujuan dari analisa ini adalah untuk menganalisis kinerja PLTU Labuan (Banten) yang mempunyai kapasitas 2x300 MW sepanjang tahun 2018 dan membandingkannya saat kondisi normal maupun saat ada gangguan akibat tidak berfungsinya salah satu komponen. Perhitungan NPHR dilakukan dengan menghitung Turbine Heat Rate, Efisiensi Boiler, daya keluaran generator dan daya pemakaian sendiri. Hasil perhitungan dengan Metode Kesetimbangan Energi, pembangkit memiliki NPHR sebesar 2604,190 kcal/kWh dengan konsumsi batubara sebesar 187,383 Ton/h dan efisiensi boiler 83,98% saat Mill E in service dan NPHR sebesar 2562,130 kcal/kWh dengan konsumsi batubara sebesar 178,208 Ton/h dan efisiensi boiler 84,23% saat Mill E out service. Diketahui bahwa NPHR saat Mill E in service lebih besar dibanding saat Mill E out service yang berarti saat Mill E beroperasi terjadi penurunan performa pembangkit dan konsumsi batubara yang lebih boros. Dengan perhitungan Net Plant Heat Rate secara rutin dan berkala diharapkan kinerja dan performa pembangkit dapat selalu terpantau dan penyebab gangguan bisa cepat terdekeksi.Kata kunci : Plant Heat Rate, NPHR, Metode Kesetimbangan Energi, PLTU, efisiensi thermal

scholarly journals Energy and Exergy Analysis of a Steam Power Plant in Suda

2021 ◽  
Vol 1 (1) ◽  
Author(s):  
Osman Shamet ◽  
Rana Ahmed ◽  
Kamal Nasreldin Abdalla
Keyword(s):  
Power Plant ◽  
Energy Loss ◽  
Heat Loss ◽  
Exergy Analysis ◽  
Primary Objective ◽  
Exergy Destruction ◽  
Steam Power ◽  
Steam Power Plant ◽  
Energy And Exergy ◽  
Energy And Exergy Analysis

In this study, the energy and exergy analysis of Garri 4 power plant in Sudan is presented. The primary objective of this paper is to identify the major source of irreversibilities in the cycle. The equipment of the power plant has been analyzed individually. Values regarding heat loss and exergy destruction have been presented for each equipment. The results confirmed that the condenser was the main source for energy loss (about 67%), while ex­ergy analysis revealed that the boiler contributed to the largest percentage of exergy destruction (about 84.36%) which can be reduced by preheating the inlet water to a sufficient temperature and controlling air to fuel ratio.

Energy Saving in Operating Steam Power Plants Based on ASME Performance Test Codes

2005 ◽  
Author(s):  
Siamak Farhad ◽  
Maryam Younessi-Sinaki ◽  
M. Saffar-Avval
Keyword(s):  
Power Plant ◽  
Energy Saving ◽  
Power Plants ◽  
Performance Test ◽  
Low Cost ◽  
Steam Power ◽  
Steam Power Plants ◽  
Oil Fuel ◽  
Energy Survey ◽  
Operating Steam

The purpose of this paper is to show how the ASME performance test codes can be used as a low cost and efficient tool for energy survey in order to reduce fuel and power consumptions in operating steam power plants. In this regard, A 1000 MW steam power plant was selected and many studies were performed to evaluate the possibility and effects of performing such tests on this power plant. The results show that many of the instruments of this plant are suitable for the desired purpose and the tests can be applied for achieving energy saving. Also, the results show that the natural gas and heavy oil fuel consumptions have increased around 10 and 8.3 percent, respectively, relative to the design conditions of this plant and at least half of these increases can be reduced by proper adjustments of control devices and simple repairs.

Inquisition to Several Issues in Performance Test of SCR Flue Gas Denitration System

2012 ◽  
Vol 610-613 ◽  
pp. 1610-1615 ◽  
Author(s):  
Rui Xu ◽  
Zhong Ming Mei ◽  
Mei Qing Zhao ◽  
He Xian He
Keyword(s):  
Power Plant ◽  
Flue Gas ◽  
Thermal Power Plant ◽  
Performance Test ◽  
Thermal Power ◽  
The State ◽  
Uneven Distribution

According to the performance test carried out in the SCR flue gas denitration system in 660 MW unit in a thermal power plant, several issues about the SCR flue gas denitration equipment were discussed, such as difficulty to accurately reflect the state of reliability, NOx emitting concentration overrun, export concentration uneven distribution and so on. Some suggestions were brought forward on how to deal with the issues.

On the Optimizing Control of Boiler Efficiency by a Heat Loss Method

1969 ◽  
Vol 35 (279) ◽  
pp. 2206-2215
Author(s):  
Seizo FUJII ◽  
Kunio ISHIDA ◽  
Masaru OTA
Keyword(s):  
Heat Loss ◽  
Boiler Efficiency ◽  
Loss Method ◽  
Optimizing Control

scholarly journals On the Optimalizing Control of Boiler Efficiency by a Heat Loss Method

1970 ◽  
Vol 13 (61) ◽  
pp. 904-913
Author(s):  
Seizo FUJII ◽  
Kunio ISHIDA ◽  
Masaru OTA
Keyword(s):  
Heat Loss ◽  
Boiler Efficiency ◽  
Loss Method

Thermal Performance of Biomass-Fired Steam Power Plant

2017 ◽  
Vol 9 (3) ◽  
Author(s):  
Chaouki Ghenai ◽  
Ahmed Amine Hachicha
Keyword(s):  
Power Plant ◽  
Flue Gas ◽  
Electrical Power ◽  
Heat Rate ◽  
Plant Performance ◽  
Energy Output ◽  
Gas Temperature ◽  
Forest Residues ◽  
Steam Power ◽  
Steam Power Plant

This paper presents results on the performance of 10 MW biomass-fired steam power plant. The main objective is to test the performance of the power plant using different type of biomass fuels: bagasse, corn stover, forest residues, and urban wood residues. The biomass fuel was mixed with sub-bituminous coal with fractions of 0–100%. The effect of excess combustion air, flue gas temperature, and the parasitic loads on the power plant performance was investigated. The output results from the heat and mass balance analysis include the monthly and annual electrical power generated, capacity factor (CF), boiler efficiency (BE), thermal efficiency, and gross and net heat rate. The results show a slightly decrease (1.7%) of the annual energy production when the biomass fractions increase from 6% to 100% but a substantial decrease of the CO2 equivalent emissions. A decrease of the excess combustion air from 25% to 5% will increase the boiler and thermal efficiencies and the annual energy output by 2%. This is mainly due to the reduction of the dry flue gas losses (DFGLs) with the reduction of the excess combustion air. A reduction of the parasitic loads from 10% to 2% will increase the power plant performance by 9%. This can be achieved by using more efficient pumps, fans, and conveyors in the power plant. A reduction of the flue gas temperature from 480 °F to 360 °F increases the power plant performance by 4.4% due to the reduction of the dry flue gas losses.

scholarly journals THERMAL LOSSES EVALUATION IN 660 MW COAL-FIRED POWER PLANT USING INDIRECT EFFICIENCY METHOD

2021 ◽  
Vol 19 (01) ◽  
Author(s):  
Muhammad Rizaldi Zaman ◽  
Nazaruddin Sinaga
Keyword(s):  
Energy Balance ◽  
Power Plant ◽  
Heat Loss ◽  
Performance Testing ◽  
Standard Test ◽  
Performance Evaluations ◽  
Efficiency Evaluation ◽  
Performance Tests ◽  
Energy Balance Method ◽  
Boiler Efficiency

Boilers are one of the main equipment in the PLTU apart from turbines and generators. Each year there must be a difference in the actual boiler efficiency value with the conditions during commissioning. Periodically, boiler performance evaluations are carried out in order to identify losses from several factors. In this study, the method used for evaluation is the energy balance method. During the experiment, the standard test guide (ASME PTC - 4) was used. The boiler under test has a capacity of 660 MW. Evaluation is done by comparing the boiler efficiency value at the time of commissioning with the latest performance tests. From the results of performance testing, it is known that the decrease in boiler efficiency when compared with the commissioning results from 86.92% to 82.625%. The reduction in boiler efficiency is due to an increase in heat loss due to dry gas, hydrogen content in coal, and incomplete combustion.Keywords: boiler, efficiency, evaluation, reduction, performance

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