Utilization of ceramic waste in the production of Khorasan mortar

2019 ◽  
Vol 5 (3) ◽  
pp. 80
Author(s):  
Hasan Selim Şengel ◽  
Mehmet Canbaz ◽  
Ersin Güler

Khorasan mortar was used in almost all of the historical structures in the geographical area of turkey. It is still used in the renovation of these structures. Water, lime, baked clay is used in the production of Khorasan by breaking and grinding. Crushed brick and tiles are preferred as baked clay. In this study, the usability of ceramic wastes as baked clay was investigated. An important part of ceramic production is made especially in Eskişehir and its vicinity. 10% of ceramic production shows up as wastes because of various reasons. These wastes which are under 20 mm are crushed in the jaw breakers and these which are under 150 mm are grinned in grinders, transformed to powder and then mixed with hydrated lime and water in various proportions, in this way Khorasan mortars are obtained. In mortar production, crushed ceramic-ceramic powder ratio, ceramic-lime ratio were changed and the most suitable ratios were tried to be found. Samples taken from these mortars which are 4 cm x 4 cm x 16 cm in size are removed after a day from the mold and kept in humid environment. Physical and mechanical properties such as unit weight, ultrasonic pulse velocity, bending strength, compressive strength of the mortar were determined. As a result of the experiments, the unit weights range was between 1.5–1.65 kg/dm3, the ultrasonic pulse velocity rates range from 1.3–1.9 km/h, the range of bending strengths was from 0.25–1.05 MPa, and compressive strength has changed in the range of 7.5–10.5 MPa. With the work done, it is recommended to use a high percentage of lime while using ceramic wastes in the process of producing Khorasan mortar.

Author(s):  
Christopher Collins ◽  
Saman Hedjazi

In the present study, a non-destructive testing method was utilized to assess the mechanical properties of lightweight and normal-weight concrete specimens. The experiment program consisted of more than a hundred concrete specimens with the unit weight ranging from around 850 to 2250 kg/m3. Compressive strength tests were performed at the age of seven and twenty eight days. Ultrasonic Pulse Velocity (UPV) was the NDT that was implemented in this study to investigate the significance of the correlation between UPV and compressive strength of lightweight concrete specimens. Water to cement ratio (w/c), mix designs, aggregate volume, and the amount of normal weight coarse and fine aggregates replaced with lightweight aggregate, are the variables in this work. The lightweight aggregate used in this study, Poraver®, is a product of recycled glass materials. Furthermore, the validity of the current prediction methods in the literature was investigated including comparison between this study and an available expression in the literature on similar materials, for calculation of mechanical properties of lightweight concrete based on pulse velocity. It was observed that the recently developed empirical equation would better predict the compressive strength of lightweight concrete specimens in terms of the pulse velocity.


2017 ◽  
Vol 26 (1-2) ◽  
pp. 55-63 ◽  
Author(s):  
Anastasia Sotiropoulou ◽  
Stamatia Gavela ◽  
Nikolaos Nikoloutsopoulos ◽  
Dimitra Passa ◽  
Georgios Papadakos

AbstractIn the frame of an extended research program dealing with wood shavings utilization in mortar, a set of procedures were developed for verifying effects of wood shavings addition to specific mortar properties. Mixes containing wood shavings replacing fine aggregates by 0, 30, 50 and 70% of their volume were made. Workability, fresh mortar unit weight, ultrasonic pulse velocity (UPV) and flexural and compressive strength were determined, based on measurements, at various curing ages. Measurement results and analysis suggest that compressive strength reduction caused by wood shavings addition could be predicted. The outcome was standardized in the form of a multifactorial sigmoidal model. It was also made evident that the mix proportion of cement increases when wood shavings are used as a by volume replacement of conventional fine aggregates, due to the low value of specific gravity of wood compared to conventional aggregates. Another procedure is suggested based on mass and volume measurements aiming at the verification of the mix proportions in the final mortar mixture.


2018 ◽  
Vol 1147 ◽  
pp. 18-23 ◽  
Author(s):  
Trong Phuoc Huynh ◽  
Si Huy Ngo ◽  
Chao Lung Hwang

This paper investigates both fresh and hardened properties of concrete produced with different particle sizes of coarse aggregate (CA). The CAs with the maximum sizes (Dmax) of 25 mm, 19 mm, 15 mm, 12.5 mm, and 9.5 mm were used to produce concrete samples with a water-to-binder ratio of 0.4. The workability, fresh unit weight, compressive strength, and ultrasonic pulse velocity (UPV) of the concrete were tested. Additionally, some concrete samples were fully immersed in 5% sodium sulfate solution in order to assess the performance of the concrete under sulfate attack condition. The experimental results show that the workability of fresh concrete increased with increasing the particle size of CA used, while the particle size of CA insignificantly affected to the unit weight of fresh concrete mixtures. The concrete mixture produced with Dmax of 12.5 mm obtained the highest compressive strength and UPV values in comparison with those of other mixtures. This study also found that the compressive strength values of concrete samples that fully immersed in sulfate solution reduced about 15% as compared with those of the concrete samples cured in lime-saturated water. All of the concrete samples prepared for this investigation exhibited good durability performance with ultrasonic pulse velocity values of above 4300 m/s. Test results also indicated that the concrete properties can be enhanced if the CA sizes were appropriately selected.


2014 ◽  
Vol 2014 ◽  
pp. 1-15 ◽  
Author(s):  
Wilfrido Martínez-Molina ◽  
Andrés Antonio Torres-Acosta ◽  
Juan Carlos Jáuregui ◽  
Hugo Luis Chávez-García ◽  
Elia Mercedes Alonso-Guzmán ◽  
...  

Quality tests applied to hydraulic concrete such as compressive, tension, and bending strength are used to guarantee proper characteristics of materials. All these assessments are performed by destructive tests (DTs). The trend is to carry out quality analysis using nondestructive tests (NDTs) as has been widely used for decades. This paper proposes a framework for predicting concrete compressive strength and modulus of rupture by combining data from four NDTs: electrical resistivity, ultrasonic pulse velocity, resonant frequency, and hammer test rebound with DTs data. The model, determined from the multiple linear regression technique, produces accurate indicators predictions and categorizes the importance of each NDT estimate. However, the model is identified from all the possible linear combinations of the available NDT, and it was selected using a cross-validation technique. Furthermore, the generality of the model was assessed by comparing results from additional specimens fabricated afterwards.


2013 ◽  
Vol 12 (3) ◽  
Author(s):  
Sudarmadi Sudarmadi

In this paper a case study about concrete strength assessment of bridge structure experiencing fire is discussed. Assessment methods include activities of visual inspection, concrete testing by Hammer Test, Ultrasonic Pulse Velocity Test, and Core Test. Then, test results are compared with the requirement of RSNI T-12-2004. Test results show that surface concrete at the location of fire deteriorates so that its quality is decreased into the category of Very Poor with ultrasonic pulse velocity ranges between 1,14 – 1,74 km/s. From test results also it can be known that concrete compressive strength of inner part of bridge pier ranges about 267 – 274 kg/cm2 and concrete compressive strength of beam and plate experiencing fire directly is about 173 kg/cm2 and 159 kg/cm2. It can be concluded that surface concrete strength at the location of fire does not meet the requirement of RSNI T-12-2004. So, repair on surface concrete of pier, beam, and plate at the location of fire is required.


2021 ◽  
Vol 13 (4) ◽  
pp. 1881
Author(s):  
Mei-Yu Xuan ◽  
Yi Han ◽  
Xiao-Yong Wang

This study examines the hydration–mechanical–autogenous shrinkage–durability–sustainability properties of ternary composites with limestone filler (LF) and ground-granulated blast furnace slag (BFS). Four mixtures were prepared with a water/binder ratio of 0.3 and different replacement ratios varying from 0 to 45%. Multiple experimental studies were performed at various ages. The experimental results are summarized as follows: (1) As the replacement levels increased, compressive strength and autogenous shrinkage (AS) decreased, and this relationship was linear. (2) As the replacement levels increased, cumulative hydration heat decreased. At the age of 3 and 7 days, there was a linear relationship between compressive strength and cumulative hydration heat. (3) Out of all mixtures, the ultrasonic pulse velocity (UPV) and electrical resistivity exhibited a rapid increase in the early stages and tended to slow down in the latter stages. There was a crossover of UPV among various specimens. In the later stages, the electrical resistivity of ternary composite specimens was higher than plain specimens. (4) X-ray diffraction (XRD) results showed that LF and BFS have a synergistic effect. (5) With increasing replacement ratios, the CO2 emissions per unit strength reduced, indicating the sustainability of ternary composites.


2014 ◽  
Vol 605 ◽  
pp. 147-150
Author(s):  
Seong Uk Hong ◽  
Seung Hun Kim ◽  
Yong Taeg Lee

This study used the ultrasonic pulse velocity method, one of the non-destructive test methods that does not damage the building for maintenance of to-be-constructed concrete structures using recycled aggregates in order to estimate the compressive strength of high strength concrete structure using recycled coarse aggregate and provide elementary resources for technological establishment of ultrasonic pulse velocity method. 200 test pieces of high strength concrete 40, 50MPa using recycled coarse aggregate were manufactured by replacement rates (0, 30, 50, 100%) and age (1, 7, 28, 180days), and air curing was executed to measure compressive strength and wave velocity. As the result of compressive strength measurement, the one with age of 180day and design strength of 40MPa was 43.69MPa, recycled coarse aggregate replacement rate of 30% 50% 100% were 42.82, 41.22, 37.35MPa, and 50MPa was 52.50MPa, recycled coarse aggregate replacement rate of 30% 50% 100% were 49.02, 46.66, 45.30MPa, and while it could be seen that the test piece substituted with recycled aggregate was found to have lower strength than the test piece with natural aggregate only, but it still reached the design strength to a degree. The correlation of compressive strength and ultrasonic pulse velocity was found and regression analysis was conducted. The estimation formula for compressive strength of high strength concrete using recycled coarse aggregate was found to be Fc=0.069Vp4.05, R2=0.66


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