scholarly journals Study on Process Derivation and Characteristic Analysis for BLDC Design using Dual Rotor Method with High Torque Density

2020 ◽  
Author(s):  
Byeong-chul Lee ◽  
Cheon-ho Song ◽  
Do-hyun Kim ◽  
Ki-chan Kim
Keyword(s):  
Experimental Design ◽  
Permanent Magnet ◽  
Design Process ◽  
Electromotive Force ◽  
Design Method ◽  
Characteristic Analysis ◽  
Detailed Design ◽  
Torque Density ◽  
Experimental Design Method ◽  
High Torque

In this paper, the design process of BLDC adopting the dual rotor method that can reduce the overall size of the motor while generating the same torque as the conventional Permanent Magnet BLDC is analyzed. A simple size is selected by obtaining the torque per rotor volume (TRV), and a method of matching the counter electromotive force by selecting the pole arc of the magnet through a magnetic equivalent circuit is analyzed. Since the efficiency is low because the 120-degree commutation method is selected, the middle stator is optimized through detailed design through the experimental design method. Afterwards, it has the advantage of being able to shift without stopping due to the characteristic of a dual rotor. For this, an analysis of the driving characteristics for each mode is performed.

scholarly journals Study on Process Derivation and Characteristic Analysis for BLDC Motor Design Using Dual Rotor Structure with High Torque Density

Energies ◽  
2020 ◽  
Vol 13 (24) ◽  
pp. 6745
Author(s):  
Byeong-Chul Lee ◽  
Cheon-Ho Song ◽  
Do-Hyun Kim ◽  
Ki-Chan Kim
Keyword(s):  
Electromotive Force ◽  
Design Method ◽  
Bldc Motor ◽  
Characteristic Analysis ◽  
Torque Density ◽  
Brushless Dc ◽  
Experimental Design Method ◽  
Motor Design ◽  
High Torque ◽  
Rotor Structure

In this paper, the design process of brushless DC (BLDC) motor adopting the dual rotor structure that can reduce the overall size of the motor while generating the same torque as the conventional permanent magnet BLDC motor is analyzed. A simple size is selected by obtaining the torque per rotor volume (TRV), and a method of matching the counter electromotive force by selecting the pole-arc of the magnet through a magnetic equivalent circuit is analyzed. Since the efficiency is low because the 120-degree commutation method is selected, the middle stator is optimized through detailed design through the experimental design method. Afterwards, it has the advantage of being able to shift without stopping due to the characteristic of a dual rotor. For this, an analysis of the driving characteristics for each mode is performed.

scholarly journals Design and Experimental Validation for Direct-Drive Fault-Tolerant Permanent-Magnet Vernier Machines

2014 ◽  
Vol 2014 ◽  
pp. 1-9 ◽  
Author(s):  
Guohai Liu ◽  
Junqin Yang ◽  
Ming Chen ◽  
Qian Chen
Keyword(s):  
Permanent Magnet ◽  
Experimental Validation ◽  
Fault Tolerant ◽  
Design Method ◽  
High Reliability ◽  
Direct Drive ◽  
Torque Density ◽  
Time Stepping ◽  
Flux Modulation ◽  
High Torque

A fault-tolerant permanent-magnet vernier (FT-PMV) machine is designed for direct-drive applications, incorporating the merits of high torque density and high reliability. Based on the so-called magnetic gearing effect, PMV machines have the ability of high torque density by introducing the flux-modulation poles (FMPs). This paper investigates the fault-tolerant characteristic of PMV machines and provides a design method, which is able to not only meet the fault-tolerant requirements but also keep the ability of high torque density. The operation principle of the proposed machine has been analyzed. The design process and optimization are presented specifically, such as the combination of slots and poles, the winding distribution, and the dimensions of PMs and teeth. By using the time-stepping finite element method (TS-FEM), the machine performances are evaluated. Finally, the FT-PMV machine is manufactured, and the experimental results are presented to validate the theoretical analysis.

Study and design of dual stator permanent magnet machine with spoke-type configurations using phase-group concentrated-coil windings

2020 ◽  
Vol 64 (1-4) ◽  
pp. 1381-1389
Author(s):  
Dezhi Chen ◽  
Chengwu Diao ◽  
Zhiyu Feng ◽  
Shichong Zhang ◽  
Wenliang Zhao
Keyword(s):  
Permanent Magnet ◽  
Permanent Magnets ◽  
Low Cost ◽  
Dynamic Performance ◽  
Torque Ripple ◽  
Permanent Magnet Machine ◽  
Torque Density ◽  
Phase Group ◽  
High Torque ◽  
Simulation Results

In this paper, a novel dual-stator permanent magnet machine (DsPmSynM) with low cost and high torque density is designed. The winding part of the DsPmSynM adopts phase-group concentrated-coil windings, and the permanent magnets are arranged by spoke-type. Firstly, the winding structure reduces the amount of copper at the end of the winding. Secondly, the electromagnetic torque ripple of DsPmSynM is suppressed by reducing the cogging torque. Furthermore, the dynamic performance of DsPmSynM is studied. Finally, the experimental results are compared with the simulation results.

scholarly journals Design and Analysis of a Novel Axial-Radial Flux Permanent Magnet Machine with Halbach-Array Permanent Magnets

Energies ◽  
2021 ◽  
Vol 14 (12) ◽  
pp. 3639
Author(s):  
Rundong Huang ◽  
Chunhua Liu ◽  
Zaixin Song ◽  
Hang Zhao
Keyword(s):  
Permanent Magnet ◽  
Permanent Magnets ◽  
Torque Ripple ◽  
Axial Flux ◽  
Element Analysis ◽  
Torque Density ◽  
Axial Forces ◽  
Halbach Array ◽  
Radial Flux ◽  
High Torque

Electric machines with high torque density are needed in many applications, such as electric vehicles, electric robotics, electric ships, electric aircraft, etc. and they can avoid planetary gears thus reducing manufacturing costs. This paper presents a novel axial-radial flux permanent magnet (ARFPM) machine with high torque density. The proposed ARFPM machine integrates both axial-flux and radial-flux machine topologies in a compact space, which effectively improves the copper utilization of the machine. First, the radial rotor can balance the large axial forces on axial rotors and prevent them from deforming due to the forces. On the other hand, the machine adopts Halbach-array permanent magnets (PMs) on the rotors to suppress air-gap flux density harmonics. Also, the Halbach-array PMs can reduce the total attracted force on axial rotors. The operational principle of the ARFPM machine was investigated and analyzed. Then, 3D finite-element analysis (FEA) was conducted to show the merits of the ARFPM machine. Demonstration results with different parameters are compared to obtain an optimal structure. These indicated that the proposed ARFPM machine with Halbach-array PMs can achieve a more sinusoidal back electromotive force (EMF). In addition, a comparative analysis was conducted for the proposed ARFPM machine. The machine was compared with a conventional axial-flux permanent magnet (AFPM) machine and a radial-flux permanent magnet (RFPM) machine based on the same dimensions. This showed that the proposed ARFPM machine had the highest torque density and relatively small torque ripple.

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