A Step Change in Open Hole Gravel Packing Methodology: Drilling Fluid Design and Filter Cake Removal Method

2007 ◽  
Author(s):  
Mathew M. Samuel ◽  
Abdul Hameed Ahmad Mohsen ◽  
Aziz Ejan ◽  
Matthew Alexander Law ◽  
Chao Wei Wrong ◽  
...  
2019 ◽  
Vol 141 (10) ◽  
Author(s):  
Mohamed Mahmoud

The well clean-up process involves the removal of impermeable filter cake from the formation face. This process is essential to allow the formation fluids to flow from the reservoir to the wellbore. Different types of drilling fluids such as oil- and water-based drilling fluids are used to drill oil and gas wells. These drilling fluids are weighted with different weighting materials such as bentonite, calcium carbonate, and barite. The filter cake that forms on the formation face consists mainly of the drilling fluid weighting materials (around 90%), and the rest is other additives such as polymers or oil in the case of oil-base drilling fluids. The process of filter cake removal is very complicated because it involves more than one stage due to the compatibility issues of the fluids used to remove the filter cake. Different formulations were used to remove different types of filter cake, but the problem with these methods is the removal efficiency or the compatibility. In this paper, a new method was developed to remove different types of filter cakes and to clean-up oil and gas wells after drilling operations. Thermochemical fluids that consist of two inert salts when mixed together will generate very high pressure and high temperature in addition to hot water and hot nitrogen. These fluids are sodium nitrate and ammonium chloride. The filter cake was formed using barite and calcite water- and oil-based drilling fluids at high pressure and high temperature. The removal process started by injecting 500 ml of the two salts and left for different time periods from 6 to 24 h. The results of this study showed that the newly developed method of thermochemical removed the filter cake after 6 h with a removal efficiency of 89 wt% for the barite filter cake in the water-based drilling fluid. The mechanisms of removal using the combined solution of thermochemical fluid and ethylenediamine tetra-acetic acid (EDTA) chelating agent were explained by the generation of a strong pressure pulse that disturbed the filter cake and the generation of the high temperature that enhanced the barite dissolution and polymer degradation. This solution for filter cake removal works for reservoir temperatures greater than 100 °C.


Energies ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 4683
Author(s):  
Elayne A. Araújo ◽  
Thaine T. Caminha ◽  
Evanice M. Paiva ◽  
Raphael R. Silva ◽  
Júlio Cézar O. Freitas ◽  
...  

Oil well cleanup fluids (pre-flushes) are intermediate fluids pumped ahead of the cement slurry; they are able to clean the well walls by removing the filter cake formed by the drilling fluid, and leave the surface water-wet. This work’s main objective was to use biodegradable microemulsion systems as cleanup fluids in order to reduce the environmental impact. Three microemulsion systems were formulated, each composed of an oil phase, a surfactant and three different aqueous phases: glycerol, glycerol:water (mass ratio 1:1), and fresh water. The results show that all microemulsion systems were effective with 100% filter cake removal, with a removal time of less than 60 s. The wettability test and fluid compatibility analyses exhibited advantageous performances, without phase separation, variations in viscosity, gelation, or flocculation. The compressive strength and X-ray diffractometry (XRD) analysis showed the influence of the glycerol on the cement slurry properties, with the compressive strength resistance ranging from 8.0 to 10.7 MPa, and resulted in the formation of portlandite.


2019 ◽  
Vol 10 (4) ◽  
pp. 1643-1655 ◽  
Author(s):  
Abdulrauf R. Adebayo ◽  
Badr S. Bageri

Abstract An efficient drilling fluid will form a filter cake that will minimize the drilling fluid invasion into any drilled formation. Drilling fluid must therefore be adequately evaluated in the laboratory prior to field trial. Filter cake properties such as thickness, porosity, permeability, and pore structure are frequently evaluated using several techniques such as CT scan, SEM, and XRF. However, each of these techniques can evaluate only one or two filter cake properties. This paper presents a simple but novel NMR technique to evaluate filter cake properties such as thickness, pore volume, porosity, and possibly permeability. Furthermore, the amount and particle size distribution of solids that invaded a given rock sample can be obtained using the same technique. The full procedure was tested and verified using four identical rock samples. Drilling fluid invasion and filter cake deposition experiments were conducted on each of the samples, using the same drilling fluid but four different concentrations of fluid loss additive. NMR T2 relaxation measurements were taken at three different stages of each rock sample: before filter cake deposition; after fluid invasion and filter cake deposition; and after filter cake removal. A material balance analysis of the probability density function and cumulative distribution function of the measured T2 profile at the different stages of each sample yielded multiple filtration loss properties of the filter cake. The results obtained showed high accuracy of the NMR versus the current techniques. Moreover, this current method evaluated the majority of the filter cake properties at the same time and in situ hence eliminated the need of using multi-procedures that disturb the sample state. Finally, the presented method can also be used to evaluate secondary damage associated with filter cake removal process.


2020 ◽  
Vol 10 (1) ◽  
Author(s):  
Badr S. Bageri ◽  
Ibrahim Gomaa ◽  
Mohamed Mahmoud ◽  
Shirish Patil ◽  
Ayman Al-Nakhli

Abstract In sandstone formations, the quartz particles integrate with drilling fluid solids and become part of the filter cake structure. As a result, the dissolution rate of the filter cake diminishes and reduces the removal efficiency. This paper presents a novel solution to overcome the challenges that restricts the filter cake removal process such as the presence of the quartz layer and the polymer coat. A multi-stage method for removing the filter cake from a wellbore is presented. The composition of the new formulation is; ammonium fluoride (NH4F), with a strong oxidizer, such as sodium bromate (NaBrO3) causes an exothermic reaction in the first stage, thereby removing the quartz layer and polymer coat in the filter cake by the in-situ generated HF acid. During the second stage for the barite-based filter cake, chelating agents combined with convertor catalysts were used to dissolve the barite. Solubility experiments were conducted to evaluate the efficiency at each stage in the filter cake removal process at 300 ºF and 500 psi. The experimental results showed that the formulation consisting of ammonium fluoride (NH4F), with a strong oxidizer (sodium bromate,NaBrO3), combined with exothermic reaction was able to generate HF in-situ, which in turn dissolved the quartz mineral and remove the polymer from the filter cake.


2020 ◽  
Vol 12 (8) ◽  
pp. 3427
Author(s):  
Osama Siddig ◽  
Saad Al-Afnan ◽  
Salaheldin Elkatatny ◽  
Mohamed Bahgat

An impermeable layer “filter cake” usually forms during the overbalanced drilling technique. Even though it helps in protecting the formation from a further invasion of drilling fluids, the removal of this layer is essential for a proper cement job and to avoid any reduction in wellbore deliverability. The design of the removal process is complicated and depends on the filter cake composition and homogeneity. This paper presents an experimental evaluation on the usage of a novel cake washer (NCW) in the removal of a filter cake formed by an invert emulsion oil-based drilling fluid that contains calcium carbonate as a weighting material while drilling a horizontal reservoir. The proposed NCW is a mixture of organic acid, mutual solvent and nonionic surfactant. It is designed to enable restored wellbore permeability for a sustainable production. Since the filter cake mainly consists of the weighting material, the solubility of calcium carbonate in NCW at different ranges of temperature, duration and concentration was investigated. An actual casing joint was used to test the corrosion possibility of the treating solution. High-pressure and high-temperature (HPHT) filtration tests on ceramic discs and Berea sandstone core samples were conducted to measure the efficiency of the filter cake removal and the retained permeability. Ethylene glycol mono butyl ether (EGMBE) was used as a mutual solvent and the solubility was higher compared to when the mutual solvent was not used in the washer formulation. A significant increase in calcium carbonate dissolution with time was observed for a duration of 24 h. The solubility was found to be proportional to the concentration of NCW with optimum results of 99% removal at a temperature of around 212 °F. At those conditions, no major corrosion problems were detected. Permeability of the core retained its pristine value after the treatment.


2021 ◽  
Vol 11 (11) ◽  
pp. 4029-4045
Author(s):  
Asad Elmgerbi ◽  
Gerhard Thonhauser ◽  
Alexander Fine ◽  
Rafael E. Hincapie ◽  
Ante Borovina

AbstractPredicting formation damage in cased-hole and open-hole completion wells is of high importance. This is especially relevant when the damage is caused by reservoir drill-in fluids hence being well-bore induced. Cake filter removal has proven to be a good approach to estimate induced damage and to evaluate drill-in fluids’ performance. We present an experimental methodology to evaluate filter cake removal, which could be achieved during the well's initial production. An improved experimental setup, to the ones presented in literature, has been developed to enhance data quality. A twofold approach was used for setup design, and first, it can be integrated with devices used to evaluate the static/dynamic filter-cake. Second, it can be used to simulate more realistic cases (field related) by adjusting the experiment parameters. Hence, to replicate the expected drawdown pressure as well as the corresponding flow rate of the studied reservoir. Three key indicators directly related to filter-cake removal were used as evaluators in this work. Lift-off pressure, internal and external filter cakes removal efficiency. Three reservoir fluid systems were studied, two polymer-based and one potassium carbonate. Results show that pressure required to initiate the collapsing process of the filter cake is not significant. Polymer-based drilling fluids showed better performance in terms of external and internal filter cake cleaning efficiency comparing to potassium carbonate. Moreover, we observed that filtrate volume has no clear relation with the degree of residual damage.


2020 ◽  
Vol 192 ◽  
pp. 107346 ◽  
Author(s):  
Osama Siddig ◽  
Ahmed Abdulhamid Mahmoud ◽  
Salaheldin Elkatatny

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