A Chemical Flooding Compositional Simulator

1978 ◽  
Vol 18 (05) ◽  
pp. 339-354 ◽  
Author(s):  
G.A. Pope ◽  
R.C. Nelson

Abstract A one-dimensional, compositional, chemical-flood simulator was developed to calculate oil recovery as a function of several major process variables. The principal relationships included are phase behavior and interfacial tensions as a function of electrolyte and surfactant concentrations, and polymer viscosity as a function of electrolyte and polymer viscosity as a function of electrolyte and polymer concentration. Emphasis was on studying the polymer concentration. Emphasis was on studying the process itself, especially complex interactions that process itself, especially complex interactions that occur because of two- and three-phase behavior, interfacial tension, fractional flow, dispersion, adsorption, cation exchange, chemical slug size, and polymer transport. Introduction Nelson and Pope reported laboratory flow results in which phase behavior plays a key role in oil recovery by chemical flooding. They show that many characteristics of chemical floods can be explained by considering the equilibrium mixing and transport of surfactant/brine/oil systems in light of phase behavior observed in external mixtures. phase behavior observed in external mixtures. Although based on highly idealized representations of the key properties involved, we believe that the simulator described here can yield significant insight into phase-related process mechanisms, such as "oil swelling," the interactions among process variables, and the relative merit of various process variables, and the relative merit of various chemical flooding strategies. The framework for systematically improving the compositional aspects of numerical simulation of chemical flooding is evident with our approach. This is because a completely compositional model based on total concentrations, rather than saturations, is assumed from the start. Then, the calculation of phase concentrations, and from them phase saturations, for any desired number of phase saturations, for any desired number of components and phases with any type phase behavior is a relatively simple matter. Conceptually, mathematically, and numerically, this approach is simpler and easier to use than the traditional approach used in reservoir engineering simulation, although in principle they can be made equivalent. The cases illustrated here are for up to six components and up to three phases, using highly simplified representations of the binodal and distribution curves for the surfactant/brine/oil systems and the properties of the various phases that form. Even so, as many as 64 parameters are required to specify the process. ASSUMPTIONS, EQUATIONS, AND NUMERICAL TECHNIQUE The basic assumptions of the model are as follow.The system is one-dimensional and homogeneous in permeability and porosity.Local thermodynamic equilibrium exists everywhere.The total mixture volume does not change when mixing individual components (delta VM = 0).Gravity and capillary pressure are negligible.Fluid properties are a function of composition only.Darcy's law applies.Physical dispersion can be approximated adequately with numerical dispersion by selecting the appropriate grid size and time step. Additional assumptions are required to model various properties such as interfacial tension, viscosity, etc. However, for the most part, these are changed readily by the user and are not considered as basic as the above assumptions, which also can be relaxed, but only with considerably more effort. The auxiliary assumptions will be given, therefore, with the specific examples discussed below. Given the above assumptions, the continuity equations for each component i and np phases are (1) SPEJ P. 339

2021 ◽  
Author(s):  
Olaitan Akinyele ◽  
Karl D. Stephen

Abstract Numerical simulation of surfactant flooding using conventional reservoir simulation models can lead to unreliable forecasts and bad decisions due to the appearance of numerical effects. The simulations give approximate solutions to systems of nonlinear partial differential equations describing the physical behavior of surfactant flooding by combining multiphase flow in porous media with surfactant transport. The approximations are made by discretization of time and space which can lead to spurious pulses or deviations in the model outcome. In this work, the black oil model was simulated using the decoupled implicit method for various conditions of reservoir scale models to investigate behaviour in comparison with the analytical solution obtained from fractional flow theory. We investigated changes to cell size and time step as well as the properties of the surfactant and how it affects miscibility and flow. The main aim of this study was to understand pulse like behavior that has been observed in the water bank to identify cause and associated conditions. We report for the first time that the pulses occur in association with the simulated surfactant water flood front and are induced by a sharp change in relative permeability as the interfacial tension changes. Pulses are diminished when the adsorption rate was within the value of 0.0002kg/kg to 0.0005kg/kg. The pulses are absent for high resolution model of 5000 cells in x direction with a typical cell size as used in well-scale models. The growth or damping of these pulses may vary from case to case but in this instance was a result of the combined impact of relative mobility, numerical dispersion, interfacial tension and miscibility. Oil recovery under the numerical problems reduced the performance of the flood, due to large amounts of pulses produced. Thus, it is important to improve existing models and use appropriate guidelines to stop oscillations and remove errors.


2021 ◽  
Author(s):  
Nancy Chun Zhou ◽  
Meng Lu ◽  
Fuchen Liu ◽  
Wenhong Li ◽  
Jianshen Li ◽  
...  

Abstract Based on the results of the foam flooding for our low permeability reservoirs, we have explored the possibility of using low interfacial tension (IFT) surfactants to improve oil recovery. The objective of this work is to develop a robust low-tension surfactant formula through lab experiments to investigate several key factors for surfactant-based chemical flooding. Microemulsion phase behavior and aqueous solubility experiments at reservoir temperature were performed to develop the surfactant formula. After reviewing surfactant processes in literature and evaluating over 200 formulas using commercially available surfactants, we found that we may have long ignored the challenges of achieving aqueous stability and optimal microemulsion phase behavior for surfactant formulations in low salinity environments. A surfactant formula with a low IFT does not always result in a good microemulsion phase behavior. Therefore, a novel synergistic blend with two surfactants in the formulation was developed with a cost-effective nonionic surfactant. The formula exhibits an increased aqueous solubility, a lower optimum salinity, and an ultra-low IFT in the range of 10-4 mN/m. There were challenges of using a spinning drop tensiometer to measure the IFT of the black crude oil and the injection water at reservoir conditions. We managed the process and studied the IFTs of formulas with good Winsor type III phase behavior results. Several microemulsion phase behavior test methods were investigated, and a practical and rapid test method is proposed to be used in the field under operational conditions. Reservoir core flooding experiments including SP (surfactant-polymer) and LTG (low-tension-gas) were conducted to evaluate the oil recovery. SP flooding with a selected polymer for mobility control and a co-solvent recovered 76% of the waterflood residual oil. Furthermore, 98% residual crude oil recovery was achieved by LTG flooding through using an additional foaming agent and nitrogen. These results demonstrate a favorable mobilization and displacement of the residual oil for low permeability reservoirs. In summary, microemulsion phase behavior and aqueous solubility tests were used to develop coreflood formulations for low salinity, low temperature conditions. The formulation achieved significant oil recovery for both SP flooding and LTG flooding. Key factors for the low-tension surfactant-based chemical flooding are good microemulsion phase behavior, a reasonably aqueous stability, and a decent low IFT.


Author(s):  
Ahmed Ragab ◽  
Eman M. Mansour

The enhanced oil recovery phase of oil reservoirs production usually comes after the water/gas injection (secondary recovery) phase. The main objective of EOR application is to mobilize the remaining oil through enhancing the oil displacement and volumetric sweep efficiency. The oil displacement efficiency enhances by reducing the oil viscosity and/or by reducing the interfacial tension, while the volumetric sweep efficiency improves by developing a favorable mobility ratio between the displacing fluid and the remaining oil. It is important to identify remaining oil and the production mechanisms that are necessary to improve oil recovery prior to implementing an EOR phase. Chemical enhanced oil recovery is one of the major EOR methods that reduces the residual oil saturation by lowering water-oil interfacial tension (surfactant/alkaline) and increases the volumetric sweep efficiency by reducing the water-oil mobility ratio (polymer). In this chapter, the basic mechanisms of different chemical methods have been discussed including the interactions of different chemicals with the reservoir rocks and fluids. In addition, an up-to-date status of chemical flooding at the laboratory scale, pilot projects and field applications have been reported.


2021 ◽  
Author(s):  
Marisely Urdaneta

Abstract This paper aims to address calibration of a coreflood Alkali Surfactant Polymer (ASP) formulation experiment through parametrization of fluid-fluid and rock-fluid interactions considering cation exchange capacity and by rock to guide an ASP pilot design. First of all, a series of chemical formulation experiments were studied in cores drilled from clastic reservoir so that displacement lab tests were run on linear and radial cores to determine the potential for oil recovery by ASP flooding and recommended the chemical formulation and flooding schemes, in terms of oil recovery. Therefore, to simulate the process, those tests performed with radial core injection were taken, because this type of test has a better representation of the fluid flow in reservoir, the fluids are injected by a perforation in the center of the core, moving in a radial direction the fluids inside the porous medium. Subsequently, displaced fluids are collected on the periphery of the core carrier and stored in graduated test tubes. The recommended test was carried out to the phase of numerical simulation and historical matching. Reservoir simulation is one of the most important tools available to predict behavior under chemical flooding conditions and to study sensitivities based on cost-effective process implementation. Then, a radial core simulation model was designed from formulation data with porosity of 42.6%, a pore volume (PV) of 344.45 ml, radius of 7.17 cm and weight of 1225.84 g. The initial oil saturation was 0.748 PV (257.58 ml), with a critical water saturation of 0.252 PV (86.78 ml). For the simulation model historical matching, adjustments were made until an acceptable comparison was obtained with laboratory test production data through parameterization of relative permeability curves, chemical adsorption parameters, polymer viscosity, among others; resulting in an accumulated effluents production mass 37% greater for alkali than obtained in the historical, regarding to surfactant the deviation was 8% considered acceptable and for the polymer the adjustment was very close. For the injector well bottom pressure, the viscosity ratio of the mixture was considered based on the polymer concentration and the effect of the shear rate on the viscosity of the polymer as well as the effect of salinity in the alkali case. Finally, a calibrated coreflood numerical simulation model was obtained for ASP flooding to design an ASP Pilot with a residual oil saturation of 0.09 PV (31 ml) meaning 64% more recovered oil compared to a waterflooding case.


SPE Journal ◽  
2007 ◽  
Vol 12 (03) ◽  
pp. 322-338 ◽  
Author(s):  
Choongyong Han ◽  
Mojdeh Delshad ◽  
Kamy Sepehrnoori ◽  
Gary Arnold Pope

Summary A fully implicit, parallel, compositional reservoir simulator has been developed that includes both a cubic equation of state model for the hydrocarbon phase behavior and Hand's rule for the surfactant/oil/brine phase behavior. The aqueous species in the chemical model include surfactant, polymer, and salt. The physical property models include surfactant/oil/brine phase behavior, interfacial tension, viscosity, adsorption, and relative permeability as a function of trapping number. The fully implicit simulation results were validated by comparison with results from our IMPEC chemical flooding simulator (UTCHEM). The results indicate that the simulator scales well using clusters of workstations. Also, simulation results from parallel runs are identical to those using a single processor. Field-scale surfactant/polymer flood simulations were successfully performed with over 1,000,000 gridblocks using multiple processors. Introduction Chemical flooding is a method to improve oil recovery that involves the injection of a solution of surfactant and polymer followed by a polymer solution. The surfactant causes the mobilization of oil by decreasing interfacial tension, whereas the polymer increases the sweep efficiency by lowering the mobility ratio. Chemical flooding has the potential to recover a very high fraction of the remaining oil in a reservoir, but the process needs to be designed to be both cost effective and robust, which requires careful optimization. Several reservoir simulators with chemical flooding features have been developed as a tool for optimizing the design (Delshad et al. 1996; Schlumberger 2004; Computer Modeling 2004). The University of Texas chemical flooding simulator, UTCHEM (Delshad et al. 1996) is an example of a simulator that has been used for this purpose. However, because UTCHEM is an Implicit Pressure and Explicit Concentration (IMPEC) formulation and in its current form cannot run on parallel computers, realistic surfactant/polymer flooding simulations are limited to around 100,000 gridblocks because of small timestep restrictions and insufficient memory. Recently, the appropriate chemical module was added to the fully implicit, parallel, EOS compositional simulator called GPAS (General Purpose Adaptive Simulator) based on a hybrid approach (John et al. 2005). GPAS uses a cubic equation of state model for the hydrocarbon phase behavior and the parallel and object-based Fortran 95 framework for managing memory, input/output, and the necessary communication between processors (Wang et al. 1999; Parashar et al. 1997). In the hybrid approach implemented in GPAS, the material balance equations for hydrocarbon and water components are solved implicitly first. Then, the material balance equations for the aqueous components such as surfactant, polymer, and electrolytes are solved explicitly using the updated phase fluxes, saturations, and densities.


SPE Journal ◽  
2018 ◽  
Vol 23 (02) ◽  
pp. 550-566 ◽  
Author(s):  
Soumyadeep Ghosh ◽  
Russell T. Johns

Summary Reservoir crudes often contain acidic components (primarily naphthenic acids), which undergo neutralization to form soaps in the presence of alkali. The generated soaps perform synergistically with injected synthetic surfactants to mobilize waterflood residual oil in what is termed alkali/surfactant/polymer (ASP) flooding. The two main advantages of using alkali in enhanced oil recovery (EOR) are to lower cost by injecting a lesser amount of expensive synthetic surfactant and to reduce adsorption of the surfactant on the mineral surfaces. The addition of alkali, however, complicates the measurement and prediction of the microemulsion phase behavior that forms with acidic crudes. For a robust chemical-flood design, a comprehensive understanding of the microemulsion phase behavior in such processes is critical. Chemical-flooding simulators currently use Hand's method to fit a limited amount of measured data, but that approach likely does not adequately predict the phase behavior outside the range of the measured data. In this paper, we present a novel and practical alternative. In this paper, we extend a dimensionless equation of state (EOS) (Ghosh and Johns 2016b) to model ASP phase behavior for potential use in reservoir simulators. We use an empirical equation to calculate the acid-distribution coefficient from the molecular structure of the soap. Key phase-behavior parameters such as optimum salinities and optimum solubilization ratios are calculated from soap-mole-fraction-weighted equations. The model is tuned to data from phase-behavior experiments with real crudes to demonstrate the procedure. We also examine the ability of the new model to predict fish plots and activity charts that show the evolution of the three-phase region. The predictions of the model are in good agreement with measured data.


2020 ◽  
Vol 984 ◽  
pp. 183-188
Author(s):  
Rong Jun Zhang ◽  
Xiao Ke Wang ◽  
Jin Lin Zhao ◽  
Zheng Peng Zhou ◽  
Gang Chen

The composite flooding formula utilizes the characteristics of polymer flooding and surfactant flooding to compensate for the shortage of single component chemical flooding, reduce the oil-water interfacial tension to a certain extent, and broaden the maintenance range of low interfacial tension. The combined effects and synergies in the oil displacement process enhance oil recovery and allow it to adapt to a wider range of reservoir conditions. In this paper, the high surface active polymer-surfactant flooding formula suitable for the Chang 6 reservoir in Ansai Oilfield was evaluated. The general technical index of the viscoelastic surfactant fracturing fluid and the composite flooding surfactant were evaluated. The technical requirements are evaluation criteria, and comprehensive evaluation is made from several aspects such as salt tolerance, interfacial tension and emulsifying properties.


REAKTOR ◽  
2021 ◽  
Vol 21 (2) ◽  
pp. 65-73
Author(s):  
Agam Duma Kalista Wibowo ◽  
Pina Tiani ◽  
Lisa Aditya ◽  
Aniek Sri Handayani ◽  
Marcelinus Christwardana

Surfactants for enhanced oil recovery are generally made from non-renewable petroleum sulfonates and their prices are relatively expensive, so it is necessary to synthesis the bio-based surfactants that are renewable and ecofriendly. The surfactant solution can reduce the interfacial tension (IFT) between oil and water while vinyl acetate monomer has an ability to increase the viscosity as a mobility control. Therefore, polymeric surfactant has both combination properties in reducing the oil/water IFT and increasing the viscosity of the aqueous solution simultaneously. Based on the study, the Critical Micelle Concentration (CMC) of Polymeric Surfactant was at 0.5% concentration with an IFT of 7.72x10-2 mN/m. The best mole ratio of methyl ester sulfonate to vinyl acetate for polymeric surfactant synthesis was 1:0.5 with an IFT of 6.7x10-3 mN/m. Characterization of the product using FTIR and HNMR has proven the creation of polymeric surfactant. Based on the wettability alteration study, it confirmed that the product has an ability to alter from the initial oil-wet to water-wet quartz surface. In conclusion, the polymeric surfactant has ultralow IFT and could be an alternative surfactant for chemical flooding because the IFT value met with the required standard for chemical flooding ranges from 10-2 to 10-3 mN/m.Keywords: Enhanced Oil recovery, Interfacial Tension, Methyl Ester Sulfonate, Polymeric surfactant, vinyl acetate


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