scholarly journals Characterization and Evaluation of Novel Maglev EDM with Existing EDM

2022 ◽  
Author(s):  
Shashank Shukla ◽  
Mangal Singh Sisodiya ◽  
Vivek Bajpai
Keyword(s):  
Surface Roughness ◽  
Power Supply ◽  
Early Stage ◽  
Short Circuit ◽  
Discharge Voltage ◽  
Electrical Circuit ◽  
Experimental Result ◽  
Tool Electrode ◽  
Machining Performance ◽  
Electrode Gap

Abstract At present, the machining performance of the existing EDM technology depends upon the commonly used pulsed power supply and gap control mechanism. The complexity and the higher cost of the above said vital components, reflected in the product cost. A simple electrical circuit has been applied to control the voltage and the electric magnet so that the tool electrode can levitate over the workpiece at the desired distance (electrode gap). A prototype is fabricated with the DC power supply and the maglev levitation mechanism. To evaluate novel maglev EDM technology with the existing EDM technology, experiments were conducted on Ti-6Al-4V alloy with a brass tool. The discharge waveform of maglev EDM has shown the discharge voltage and current and the absence of short-circuit at high duty factor. A predictive model is formulated by dimensional analysis based on MRR and average surface roughness. The experimental result of conventional EDM from the literature were used to prepare the model. The maglev EDM is showing higher MRR and surface roughness than the prediction. Surface morphology showed similar surfaces as formed in EDM. The specific energy analysis showed that the developed maglev EDM performs in reported data range. It is noted that the proposed technology is in its early stage and the performance is significantly comparable with the existing technology. Therefore, it is expected that the research in this area may help to develop an economically sustainable alternative to the existing costly and complex EDM technology.

Influence of Various Pulse Waveforms during Fabrication of Micro Rectangular Pattern by Masked Tool using Electrochemical Micromachining

2021 ◽  
pp. 1-24
Author(s):  
S. Kunar ◽  
B. Bhattacharyya
Keyword(s):  
Power Supply ◽  
Electrochemical Micromachining ◽  
Duty Ratio ◽  
Machining Performance ◽  
Electrode Gap ◽  
High Quality ◽  
Dc Power ◽  
Pulsed Dc ◽  
Rectangular Pattern ◽  
Dc Power Supply

Maskless electrochemical micromachining (EMM) is an alternative method to fabricate microsurface textures on conductive substances, but it is still very challenging issue to create microsurface textures by this method. This paper proposes a new issue that maskless EMM process generates micro rectangular patterns using various pulse waveforms i.e. triangular, sine and square of pulsed DC power supply at constant voltage mode on stainless steel (SS-304) workpiece. A novel concept of maskless EMM setup consisting of EMM cell, electrode holding devices, electrical connections and vertical cross flow electrolyte system is introduced for the generation of high-quality micro rectangular patterns using various pulse waveforms. Another important finding is that SU-8 2150 negative photoresist can fabricate more than 28 micro rectangular patterned samples with higher dimensional accuracy and surface quality. The influence of machining voltage, inter electrode gap, pulse frequency, duty ratio and flow rate is investigated on machining performance such as length overcut, width overcut, machining depth and surface roughness ([Formula: see text] of micro rectangular pattern using three pulse waveforms. One mathematical model is developed to show the effectiveness of three pulse waveforms by the estimation of current efficiencies. From the experimental investigation, it is observed that higher frequency with square waveform at constant duty ratio is suitable to generate high-quality micro rectangular patterns under pulsed DC power supply.

scholarly journals An experimental result of surface roughness machining performance in deep hole drilling

2016 ◽  
Vol 78 ◽  
pp. 01036
Author(s):  
Azizah Mohamad ◽  
Azlan Mohd Zain ◽  
Noordin Mohd Yusof ◽  
Farhad Najarian
Keyword(s):  
Surface Roughness ◽  
Experimental Result ◽  
Hole Drilling ◽  
Deep Hole ◽  
Machining Performance ◽  
Deep Hole Drilling

Calculation of Short-Circuit Fault Currents in an Electric Traction Network with Double Ended Power Supply

2019 ◽  
Vol 5 (5) ◽  
pp. 19-23
Author(s):  
Leonid A. GERMAN ◽  
◽  
Alexandr S. SEREBRYAKOV ◽  
Aleksey B. LOSKUTOV ◽  
Vladimir L. OSOKIN ◽  
...  
Keyword(s):  
Power Supply ◽  
Short Circuit ◽  
Fault Currents ◽  
Traction Network ◽  
Electric Traction ◽  
Short Circuit Fault

Effect of SiC-Cu Electrode on Material Removal Rate, Tool Wear and Surface Roughness in EDM Process

2020 ◽  
Vol 38 (9A) ◽  
pp. 1406-1413
Author(s):  
Yousif Q. Laibia ◽  
Saad K. Shather
Keyword(s):  
Surface Roughness ◽  
Tool Wear ◽  
Material Removal Rate ◽  
Material Removal ◽  
Electrical Discharge Machining ◽  
Removal Rate ◽  
304 Stainless Steel ◽  
Tool Electrode ◽  
Pulse Time ◽  
Edm Process

Electrical discharge machining (EDM) is one of the most common non-traditional processes for the manufacture of high precision parts and complex shapes. The EDM process depends on the heat energy between the work material and the tool electrode. This study focused on the material removal rate (MRR), the surface roughness, and tool wear in a 304 stainless steel EDM. The composite electrode consisted of copper (Cu) and silicon carbide (SiC). The current effects imposed on the working material, as well as the pulses that change over time during the experiment. When the current used is (8, 5, 3, 2, 1.5) A, the pulse time used is (12, 25) μs and the size of the space used is (1) mm. Optimum surface roughness under a current of 1.5 A and the pulse time of 25 μs with a maximum MRR of 8 A and the pulse duration of 25 μs.

Experimental Study on the Effect of Moisture Content on Hysteretic Behavior of Reinforced Concrete Columns

2018 ◽  
Vol 12 (1) ◽  
pp. 47-61
Author(s):  
Wenjuan Lv ◽  
Baodong Liu ◽  
Ming Li ◽  
Lin Li ◽  
Pengyuan Zhang
Keyword(s):  
Reinforced Concrete ◽  
Energy Dissipation ◽  
Moisture Content ◽  
Early Stage ◽  
Damping Ratio ◽  
Concrete Columns ◽  
Hysteretic Behavior ◽  
Cyclic Test ◽  
Experimental Result ◽  
Reinforced Concrete Columns

Background: For reinforced concrete structures under different humid conditions, the mechanical properties of concrete are significantly affected by the moisture content, which may result in a great change of the functional performance and bearing capacity. Objective: This paper presents an experiment to investigate the influence of the moisture content on the dynamic characteristics and hysteretic behavior of reinforced concrete column. Results: The results show that the natural frequency of reinforced concrete columns increases quickly at an early stage of immersion, but there is little change when the columns are close to saturation; the difference between the natural frequencies before and after cyclic test grows as the moisture content rises. The damping ratio slightly decreases first and then increases with the increase of moisture content; the damping ratio after the cyclic test is larger than before the test due to the development of the micro-cracks. Conclusion: The trend of energy dissipation is on the rise with increasing moisture content, although at an early stage, it decreases slightly. According to the experimental result, a formula for the moisture content on the average energy dissipation of reinforced concrete columns is proposed.

scholarly journals Increasing Electric Vehicles Reliability by Non-Invasive Diagnosis of Motor Winding Faults

Energies ◽  
2021 ◽  
Vol 14 (9) ◽  
pp. 2510
Author(s):  
Konrad Górny ◽  
Piotr Kuwałek ◽  
Wojciech Pietrowski
Keyword(s):  
Electric Vehicles ◽  
Diagnostic Method ◽  
Induction Motors ◽  
Early Stage ◽  
Short Circuit ◽  
Damage Classification ◽  
Non Invasive ◽  
Signal Features ◽  
Empirical Wavelet Transform ◽  
Simulation Results

The article proposes a proprietary approach to the diagnosis of induction motors allowing increasing the reliability of electric vehicles. This approach makes it possible to detect damage in the form of an inter-turn short-circuit at an early stage of its occurrence. The authors of the article describe an effective diagnostic method using the extraction of diagnostic signal features using an Enhanced Empirical Wavelet Transform and an algorithm based on the method of Ensemble Bagged Trees. The article describes in detail the methodology of the carried out research, presents the method of extracting features from the diagnostic signal and describes the conclusions resulting from the research. Phase current waveforms obtained from a real object as well as simulation results based on the field-circuit model of an induction motor were used as a diagnostic signal in the research. In order to determine the accuracy of the damage classification, simple metrics such as accuracy, sensitivity, selectivity, precision as well as complex metrics weight F1 and macro F1 were used.

scholarly journals Analysis of Torque Ripples of an Induction Motor Taking into Account a Inter-Turn Short-Circuit in a Stator Winding

Energies ◽  
2020 ◽  
Vol 13 (14) ◽  
pp. 3626 ◽  
Author(s):  
Wojciech Pietrowski ◽  
Konrad Górny
Keyword(s):  
Early Stage ◽  
Short Circuit ◽  
Torque Ripple ◽  
Drive System ◽  
Electrical Machines ◽  
Stator Winding ◽  
Permanent Magnet Synchronous Machines ◽  
Noninvasive Diagnostics ◽  
Drive Systems ◽  
Commercial Applications

Despite the increasing popularity of permanent magnet synchronous machines, induction motors (IM) are still the most frequently used electrical machines in commercial applications. Ensuring a failure-free operation of IM motivates research aimed at the development of effective methods of monitoring and diagnostic of electrical machines. The presented paper deals with diagnostics of an IM with failure of an inter-turn short-circuit in a stator winding. As this type of failure commonly does not lead immediately to exclusion of a drive system, an early stage diagnosis of inter-turn short-circuit enables preventive maintenance and reduce the costs of a whole drive system failure. In the proposed approach, the early diagnostics of IM with the inter-turn short-circuit is based on the analysis of an electromagnetic torque waveform. The research is based on an elaborated numerical field–circuit model of IM. In the presented model, the inter-turn short-circuit in the selected winding has been accounted for. As the short-circuit between the turns can occur in different locations in coils of winding, computations were carried out for various quantity of shorted turns in the winding. The performed analysis of impact of inter-turn short-circuit on torque waveforms allowed to find the correlation between the quantity of shorted turns and torque ripple level. This correlation can be used as input into the first layer of an artificial neural network in early and noninvasive diagnostics of drive systems.

High-Throughput Picosecond Laser Machining of Aerospace Nickel Superalloy

2021 ◽  
pp. 095440542110288
Author(s):  
Sundar Marimuthu ◽  
Bethan Smith
Keyword(s):  
Surface Roughness ◽  
Material Removal Rate ◽  
Material Removal ◽  
Thermal Damage ◽  
Removal Rate ◽  
Picosecond Laser ◽  
Nickel Superalloy ◽  
Laser Machining ◽  
Process Conditions ◽  
Machining Performance

This manuscript discusses the experimental results on 300 W picosecond laser machining of aerospace-grade nickel superalloy. The effect of the laser’s energetic and beam scanning parameters on the machining performance has been studied in detail. The machining performance has been investigated in terms of surface roughness, sub-surface thermal damage, and material removal rate. At optimal process conditions, a picosecond laser with an average power output of 300 W can be used to achieve a material removal rate (MRR) of ∼140 mm3/min, with thermal damage less than 20 µm. Shorter laser pulse widths increase the material removal rate and reduce the resultant surface roughness. High scanning speeds improve the picosecond laser machining performance. Edge wall taper of ∼10° was observed over all the picosecond laser machined slots. The investigation demonstrates that high-power picosecond lasers can be used for the macro-machining of industrial components at an acceptable speed and quality.

Influence of distributed power supply in distributed power distribution network

2021 ◽  
pp. 1-8
Author(s):  
Xin Shen ◽  
Hongchun Shu ◽  
Min Cao ◽  
Nan Pan ◽  
Junbin Qian
Keyword(s):  
Power Supply ◽  
Power Distribution ◽  
Short Circuit ◽  
Power Grid ◽  
Distribution Network ◽  
Distribution Networks ◽  
Power Supplies ◽  
Power Distribution Network ◽  
Power Sources ◽  
Distributed Power

In distribution networks with distributed power supplies, distributed power supplies can also be used as backup power sources to support the grid. If a distribution network contains multiple distributed power sources, the distribution network becomes a complex power grid with multiple power supplies. When a short-circuit fault occurs at a certain point on the power distribution network, the size, direction and duration of the short-circuit current are no longer single due to the existence of distributed power, and will vary with the location and capacity of the distributed power supply system. The change, in turn, affects the current in the grid, resulting in the generation and propagation of additional current. This power grid of power electronics will cause problems such as excessive standard mis-operation, abnormal heating of the converter and component burnout, and communication system failure. It is of great and practical significance to study the influence of distributed power in distributed power distribution networks.

scholarly journals Ultrathin Cu(In,Ga)Se2 Solar Cells with Ag/AlOx Passivating Back Reflector

Energies ◽  
2021 ◽  
Vol 14 (14) ◽  
pp. 4268
Author(s):  
Jessica de Wild ◽  
Gizem Birant ◽  
Guy Brammertz ◽  
Marc Meuris ◽  
Jef Poortmans ◽  
...  
Keyword(s):  
Surface Roughness ◽  
Solar Cells ◽  
Short Circuit ◽  
Short Circuit Current ◽  
Short Circuit Current Density ◽  
Open Circuit ◽  
Electron Microscopic ◽  
Current Increase ◽  
Time Resolved ◽  
Cigs Solar Cells

Ultrathin Cu(In,Ga)Se2 (CIGS) absorber layers of 550 nm were grown on Ag/AlOx stacks. The addition of the stack resulted in solar cells with improved fill factor, open circuit voltage and short circuit current density. The efficiency was increased from 7% to almost 12%. Photoluminescence (PL) and time resolved PL were improved, which was attributed to the passivating properties of AlOx. A current increase of almost 2 mA/cm2 was measured, due to increased light scattering and surface roughness. With time of flight—secondary ion mass spectroscopy, the elemental profiles were measured. It was found that the Ag is incorporated through the whole CIGS layer. Secondary electron microscopic images of the Mo back revealed residuals of the Ag/AlOx stack, which was confirmed by energy dispersive X-ray spectroscopy measurements. It is assumed to induce the increased surface roughness and scattering properties. At the front, large stains are visible for the cells with the Ag/AlOx back contact. An ammonia sulfide etching step was therefore applied on the bare absorber improving the efficiency further to 11.7%. It shows the potential of utilizing an Ag/AlOx stack at the back to improve both electrical and optical properties of ultrathin CIGS solar cells.

Sign in / Sign up

Export Citation Format

Share Document