scholarly journals Longitudinal Axial Flow Rice Thresher Feeding Rate Monitoring Based On Force Sensing Resistors

Author(s):  
Mohamed Anwer Abdeen ◽  
Gan Xie ◽  
Jianwei Fu ◽  
Abouelnadar Elsayed Salem ◽  
Guozhong Zhang

Abstract The threshing unit is the main working unit of the combine harvester and plays an essential role in rice threshing efficiency, seed loss, and seed damage. Every thresher has its limitation for feeding quantity, and when the feeding quantity exceeds the maximum rated amount, the thresher gets blocked, which results in higher losses, low threshing efficiency, more power consumption, and combine overloading, then combine shutting down at the end. In this study, a longitudinal axial flow rice threshing platform has been constructed, and a stress monitoring system for the top cover of the threshing drum was designed using force sensing resistors. The sensors were installed on the thresher top cover inner surface to detect the impact and extrusion forces caused by the threshing process and detect the feeding rate when it exceeds the suitable feeding of the combine. Three feeding rates (0.8, 1.1, and 1.4 kg/s) and three thresher speeds (1100, 1300, and 1500 rpm) were tested. The time of the testing process was calculated using high-speed photography. The obtained results revealed that the force signals collected by thin-film sensors significantly correlated with thresher rotating speed and feeding rate. This study provides a new method for threshing drum real-time feeding quantity monitoring and early warning of thresher blockage.

Agriculture ◽  
2021 ◽  
Vol 11 (2) ◽  
pp. 88
Author(s):  
Mohamed Anwer Abdeen ◽  
Abouelnadar Elsayed Salem ◽  
Guozhong Zhang

Combine harvesters are widely used worldwide in harvesting many crops, and they have many functions that cover the entire harvesting process, such as cutting, threshing, separating, and cleaning. The threshing drum is the core working device of the combine harvester and plays an influential role in rice threshing efficiency, threshing power requirement, and seed loss. In this study, two structures of rice threshers (conical-shaped and cylindrical-shaped) were tested and evaluated for performance under different thresher rotating speeds of 1100, 1300, and 1500 rpm and different feeding rates of 0.8, 1.1, and 1.4 kg/s. The experiment was designed using the Taguchi method, and the obtained results were evaluated using the same technique. The thresher structure and operating parameters were assessed and optimized with reference to threshing efficiency, required power, and productivity. The obtained results revealed that increasing thresher rotating speed and the feeding rate positively related to threshing efficiency, power, and productivity. The highest efficiency of 98% and the maximum productivity of 0.64 kg/s were obtained using the conical-shaped thresher under a 1500 rpm rotating speed and a feed rate of 1.4 kg/s, whereas the minimum required power of 5.45 kW was obtained using the conical thresher under a rotating speed of 1100 rpm and a feed rate of 0.8 kg/s.


2019 ◽  
Vol 35 (6) ◽  
pp. 911-924 ◽  
Author(s):  
Yue Jiang ◽  
Hong Li ◽  
Chao Chen ◽  
Lin Hua ◽  
Daming Zhang

HighlightsThe hydraulic performance of the impact sprinkler with circular and non-circular nozzles were measured.A High-Speed Photography (HSP) technique was employed to extract the jet breakup process of the impact sprinkler.Two index equations of jet characteristic lengths and equivalent diameters of non-circular nozzles were fitted. Abstract. An experiment was carried out to investigate the hydraulic performance of an impact sprinkler by using circular and non-circular nozzles. A High-Speed Photography (HSP) technique was employed to extract the breakup process and flow behavior of low-intermediate pressure water jets issued from the different types of orifices. These orifices were selected by the principle of equal flowrate with the same pressure. Moreover, two characteristic lengths: the jet breakup length and the initial amplitude of surface wave were measured. It was found that the sprinkler with circular nozzles produced the largest radius of throw followed by square nozzles and regular triangular nozzles when the cone angle of nozzle and pressure were unchanged, while the sprinkler with regular triangular nozzle had the best variation trend of water distribution and combination uniformity coefficient. Regular triangular jets exhibited a higher degree in breakup and the shortest breakup length compared with the square jets and the circular jets. The initial amplitudes of surface waves of regular triangular jets were larger than the square jets and the circular jets with the same cone angle. Two index equations of jet characteristic lengths and equivalent diameters of both circular and non-circular orifices were fitted with a relative error of less than 10%, which means the fitting formulas were accurate. Keywords: Breakup length, Fitting formula, Hydraulic performance, Initial amplitude, Non-circular jets.


Author(s):  
Xi Shen ◽  
Desheng Zhang ◽  
Bin Xu ◽  
Yongxin Jin ◽  
Xiongfa Gao

Abstract The Detached Eddy Simulation (DES) has been used to simulate the pressure fluctuation of the impeller in an axial flow pump. The results were combined with experiments including high-speed photography and transient pressure measurements to investigate the unstable flow induced by tip leakage vortex (TLV). Numerical results show that maximum predictive error values of head is 2.9%, compared with experimental results. The pressure fluctuation at different monitoring points present a certain regularity, with 3 peaks and 3 troughs in a period, corresponding to the number of blades. The amplitude of pressure fluctuation at P1 (impeller inlet) is the highest among those monitoring points, where the amplitude decreases with the flow rates. The dominant frequency of pressure fluctuation at impeller under cavitation condition is the blade passing frequency (BPF). Besides, there are also N* = 6, 9, 12 and other more harmonic frequencies. The cavitation flow was analyzed with the pressure fluctuation of the blade tip. For the existence of the pressure difference between pressure side and suction side, the pressure at monitoring points change alternately. The amplitude of the fluctuation near tip is affected seriously by the cavitation bubbles, as the cavitation could is a low pressure region with unstable fluctuation.


Author(s):  
N. K. Bourne ◽  
S. Parry ◽  
D. Townsend ◽  
P. J. Withers ◽  
C. Soutis ◽  
...  

The Taylor test is used to determine damage evolution in carbon-fibre composites across a range of strain rates. The hierarchy of damage across the scales is key in determining the suite of operating mechanisms and high-speed diagnostics are used to determine states during dynamic loading. Experiments record the test response as a function of the orientation of the cylinder cut from the engineered multi-ply composite with high-speed photography and post-mortem target examination. The ensuing damage occurs during the shock compression phase but three other tensile loading modes operate during the test and these are explored. Experiment has shown that ply orientations respond to two components of release; longitudinal and radial as well as the hoop stresses generated in inelastic flow at the impact surface. The test is a discriminant not only of damage thresholds but of local failure modes and their kinetics. This article is part of the themed issue ‘Multiscale modelling of the structural integrity of composite materials’.


The type of stress pulse produced when a liquid mass strikes a solid at high velocity is first examined. Compressible behaviour, giving rise to a sharp peak of pressure, is found to occur in the initial stages of the impact. The duration of this peak depends on the dimensions and impact velocity of the liquid mass, and also on the compressible wave velocity for the liquid. A comparison is made with pulses produced by solid/solid impact and by the detonation of small quantities of explosive. Both the high-speed liquid impact and the explosive loading give intense pulses of duration only a few microseconds. A solid/solid impact has, by comparison, a much longer impact time of the order of hundreds of microseconds. The fracture of glasses and hard polymers using these three types of loading is described. The development of fracture is followed by high-speed photography. Differences in the modes of fracture are attributed to variations in the shape and duration of the applied stress pulses. Short circumferential fractures produced around the loaded area in liquid impact and explosive loading are shown to be initiated by the Rayleigh surface wave at points where flaws existed. More complex fracture patterns on the front surfaces of plates are due to the reinforcement of the surface wave with components of stress waves reflected from the back surface. A combination of impact loading and etching makes it possible to investigate the distribution and depths of flaws, their role in the fracture process, and the effect which etching has upon them. The observation on the deformation produced in solids by liquid impact has practical significance in the problem of supersonic aircraft flying through rain and in the erosion of turbine blades moving at high velocity through wet steam.


2017 ◽  
Vol 11 (1) ◽  
Author(s):  
Prachya Mukda ◽  
Kulachate Pianthong ◽  
Wirapan Seehanam

Currently, most of commercial needle-free jet injectors generate the liquid jet by a method called “driving object method” (DOM); however, the reliability and efficiency are still questioned. This paper proposes a new concept of jet generation method, known as “impact driven method” (IDM). A prototype of an IDM jet injector is designed, built, tested, and compared to a commercial device (Cool.click, Tigard, OR). Fundamental characteristics, i.e., the exit jet velocity and impact pressure, are measured. Jet injection processes are visualized both in air and in 20% polyacrylamide by high speed photography. In this study, from the prototype of the IDM jet injector, a maximum jet velocity of 400 m/s and impact peak pressure of 68 MPa can be obtained. It is clear that the IDM jet injector provides a double pulsed liquid jet, which is a major advantage over the commercial jet injector. Because, the first pulse gives a shorter erosion stage, and then, immediately the second pulse follows and provides a better penetration, wider lateral dispersion, and considerably less back splash. Hence, lower pain level and higher delivery efficiency should be achieved. It can be concluded that the IDM concept is highly feasible for implementation in real applications, either for human or animal injection. However, the control and accuracy of IDM still needs to be carefully investigated.


1983 ◽  
Vol 105 (1) ◽  
pp. 67-73 ◽  
Author(s):  
Yoichi Tatara

Previously, it has been verified experimentally for durations of impact that the Hertz theory (the quasi-statical theory) holds during impact of spheres without any exception. However, no measurement of duration of impact has been presented for spheres of materials other than metal. This study presents exceptional cases of impacts of spheres during which the Hertz model does not directly hold. By the use of a high-speed camera running at a speed of 5000 frames/s, durations of impact are measured directly for impacts of two solid rubber spheres of the same size and content and impacts of a soft ball (Japanese type-soft tennis ball) on a rigid foundation. As a result, the measured durations of impact in the two impacting cases are found to be decreased as the impact velocity is increased, similar in tendency to durations of impact of elastic metal spheres during which the Hertz theory holds. However, the measured durations of impact are found to be clearly shorter than results calculated according to the Hertz theory, approximately half in the former impacts at high impact velocities, and about 70 percent of the Hertzian results in the latter impacts at almost all impact velocities. Deformation process of the ball impacting on the foundation is also presented to indicate both durations in the compressive process and the restitution one to be shorter than those expected by the Hertz theory. The other results observed on the films are noted to investigate the origin of the great discrepancies between the measured and Hertzian durations (that is, the impacting mechanism of the rubber spheres or the rubber ball packed with air treated here).


2012 ◽  
Vol 538-541 ◽  
pp. 1447-1450 ◽  
Author(s):  
Shu Yuan Jiang ◽  
Xiao Wei Wang ◽  
Huan Ming Chen ◽  
Pin Liu

Aiming at the welding arc can act with the magnetic field, has electrical quasi-neutral and electrical conductivity. This paper introduced an adscititious longitudinal magnetic field to control the CO2 welding process and used the Hanover Welding Quality Analyzer to acquire the real-time welding signal. Meanwhile, the short circuit behavior of CO2 welding under the adscititious longitudinal magnetic field, was monitored with the High-speed Photography System. The results show that when the excitation current in an optimal range, the welding current decay and the frequency of short circuit transition is uniform and faster, smaller droplet size and the welding process is more stability than welding without adscititious magnetic field.


In the initial stage of liquid-drop impact, the contact region expands faster than the wave speed in the liquid. This causes compressible behaviour in the liquid, and high transient pressures. High-velocity jetting results when the wave motion in the liquid overtakes the expanding contact edge and moves up the free surface of the drop. The detailed pressure fields in this early time history of impact have been calculated by Lesser ( Proc . R . Soc . Lond . 377, 289 (1981)) for both two and three-dimensional liquid masses and for targets of finite admittance. An important result is that the edge pressures exceed the central ‘water-hammer’ pressure 3ρ 0 CU i and at the time of shock-detachment approach ca . 3ρ 0 CU i . At this stage the edge pressures, for both spherical drops and two-dimensional liquid wedges, depend only on the impact velocity and the instantaneous angle between the liquid and solid surfaces. This suggests that the essential features of the early stage of liquid impact can be usefully studied by producing impacts with two-dimensional liquid wedges, and predicted data for pressures, shock angles and velocities are presented. Experiments are described for producing impacts with preformed shapes by using water-gelatine mixtures and observing the impact events with high-speed photography. The results confirm the main features of the model and give information on edge pressures, jetting, cavitation in the liquid and the effect of the admittance of the solid. The relevance of the results to the damage and erosion of materials subjected to liquid impact is discussed. In particular, it is possible to explain the apparently low damage-threshold of some materials, the form of damage and its development with repeated impact. The study highlights the importance of the detailed surface geometry in the region of contact.


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