Environmental performance of an integrated fixed-film activated sludge (IFAS) reactor treating actual municipal wastewater during start-up phase

2015 ◽  
Vol 72 (10) ◽  
pp. 1840-1850 ◽  
Author(s):  
Nitin Kumar Singh ◽  
Absar Ahmad Kazmi ◽  
Markus Starkl
Keyword(s):  
Activated Sludge ◽  
Pathogenic Bacteria ◽  
Municipal Wastewater ◽  
Oxygen Demand ◽  
Pilot Scale ◽  
Lessons Learned ◽  
Present System ◽  
Salmonella Spp ◽  
Start Up ◽  
Fixed Film

The present study summarizes the start-up performance and lessons learned during the start-up and optimization of a pilot-scale plant employing integrated fixed film activated sludge (IFAS) process treating actual municipal wastewater. A comprehensive start-up was tailored and implemented to cater for all the challenges and problems associated with start-up. After attaining desired suspended biomass (2,000–3,000 mg/L) and sludge age (∼7 days), the average biological oxygen demand (BOD) and chemical oxygen demand (COD) removals were observed as 77.3 and 70.9%, respectively, at optimized conditions, i.e. hydraulic retention time (HRT), 6.9 h; return sludge rate, 160%. The influent concentrations of COD, BOD, total suspended solids, NH3-N, total nitrogen and total phosphorus were found to be in the range of 157–476 mg/L, 115–283 mg/L, 152–428 mg/L, 23.2–49.3 mg/L, 30.1–52 mg/L and 3.6–7.8 mg/L, respectively, and the minimum effluent concentrations were achieved as ∼49 mg/L, 23 mg/L, 35 mg/L, 2.2 mg/L, 3.4 mg/L and 2.8 mg/L, respectively, at optimum state. The present system was found effective in the removal of pathogenic bacteria (Escherichia coli, 79%; Salmonella spp., 97.5%; Shigella spp., 92.9%) as well as coliforms (total coliforms, 97.65%; faecal coliforms, 80.35%) without any disinfection unit. Moreover it was observed that the time required for the stabilization of the plant was approximately 3 weeks if other parameters (sludge age, HRT and dissolved oxygen) are set to optimized values.

scholarly journals Loofah Sponges as Bio-Carriers in a Pilot-Scale Integrated Fixed-Film Activated Sludge System for Municipal Wastewater Treatment

2020 ◽  
Vol 12 (11) ◽  
pp. 4758
Author(s):  
Huyen T.T. Dang ◽  
Cuong V. Dinh ◽  
Khai M. Nguyen ◽  
Nga T.H. Tran ◽  
Thuy T. Pham ◽  
...  
Keyword(s):  
Wastewater Treatment ◽  
Activated Sludge ◽  
Municipal Wastewater ◽  
Pilot Scale ◽  
Agricultural Product ◽  
Aeration Tank ◽  
Municipal Wastewater Treatment ◽  
Treatment Processes ◽  
Fixed Film ◽  
The Cost

Fixed-film biofilm reactors are considered one of the most effective wastewater treatment processes, however, the cost of their plastic bio-carriers makes them less attractive for application in developing countries. This study evaluated loofah sponges, an eco-friendly renewable agricultural product, as bio-carriers in a pilot-scale integrated fixed-film activated sludge (IFAS) system for the treatment of municipal wastewater. Tests showed that pristine loofah sponges disintegrated within two weeks resulting in a decrease in the treatment efficiencies. Accordingly, loofah sponges were modified by coating them with CaCO3 and polymer. IFAS pilot tests using the modified loofah sponges achieved 83% organic removal and 71% total nitrogen removal and met Vietnam’s wastewater effluent discharge standards. The system achieved considerably high levels of nitrification and it was not limited by the loading rate or dissolved oxygen levels. Cell concentrations in the carriers were twenty to forty times higher than those within the aeration tank. Through 16S-rRNA sequencing, the major micro-organism types identified were Kluyvera cryocrescens, Exiguobacterium indicum, Bacillus tropicus, Aeromonas hydrophila, Enterobacter cloacae, and Pseudomonas turukhanskensis. This study demonstrated that although modified loofah sponges are effective renewable bio-carriers for municipal wastewater treatment, longer-term testing is recommended.

A pilot-scale study on PVA gel beads based integrated fixed film activated sludge (IFAS) plant for municipal wastewater treatment

2015 ◽  
Vol 73 (1) ◽  
pp. 113-123 ◽  
Author(s):  
Nitin Kumar Singh ◽  
Jasdeep Singh ◽  
Aakansha Bhatia ◽  
A. A. Kazmi
Keyword(s):  
Activated Sludge ◽  
Pilot Plant ◽  
Municipal Wastewater ◽  
Oxygen Demand ◽  
Pilot Scale ◽  
Biofilm Reactor ◽  
16S Rrna Genes ◽  
Volume Index ◽  
Rrna Genes ◽  
Gel Beads

In the present study, a pilot-scale reactor incorporating polyvinyl alcohol gel beads as biomass carrier and operating in biological activated sludge mode (a combination of moving bed biofilm reactor (MBBR) and activated sludge) was investigated for the treatment of actual municipal wastewater. The results, during a monitoring period of 4 months, showed effective removal of chemical oxygen demand (COD), biological oxygen demand (BOD) and NH3-N at optimum conditions with 91%, ∼92% and ∼90% removal efficiencies, respectively. Sludge volume index (SVI) values of activated sludge varied in the range of 25–72 mL/g, indicating appreciable settling characteristics. Furthermore, soluble COD and BOD in the effluent of the pilot plant were reduced to levels well below discharge limits of the Punjab Pollution Control Board, India. A culture dependent method was used to enrich and isolate abundant heterotrophic bacteria in activated sludge. In addition to this, 16S rRNA genes analysis was performed to identify diverse dominant bacterial species in suspended and attached biomass. Results revealed that Escherichia coli, Pseudomonas sp. and Nitrosomonas communis played a significant role in biomass carrier, while Acinetobactor sp. were dominant in activated sludge of the pilot plant. Identification of ciliated protozoa populations rendered six species of ciliates in the plant, among which Vorticella was the most dominant.

scholarly journals Pilot-scale study based on integrated fixed-film activated sludge process for cement industrial wastewater treatment

2021 ◽  
Vol 9 (1) ◽  
pp. 3073-3081
Author(s):  
Mohamed Nabil Ali ◽  
Hanan A Fouad ◽  
Mohamed M Meky ◽  
Rehab M Elhefny
Keyword(s):  
Wastewater Treatment ◽  
Activated Sludge ◽  
Industrial Wastewater ◽  
Biological Treatment ◽  
Settling Tank ◽  
Oxygen Demand ◽  
Treatment Method ◽  
Pilot Scale ◽  
Fixed Film ◽  
Air Blower

Due to the lack of freshwater resources in Egypt, cement wastewater treatment was performed to widen the range of the water used in irrigation to face the massive future water scarcity. In this study, integrated fixed-film activated sludge (IFAS) was used as a biological treatment method. A laboratory pilot was established as a simulation of the IFAS process. The scale-pilot consists of a primary sedimentation tank, an IFAS tank equipped with an air blower, and a final settling tank. Three experimental attempts were performed using 3 different bio-carriers. In the first trial, Luffa sponges were used as natural bio-carriers and polyurethane sponges (PU) as artificial bio-carriers in the second trial, in addition to a combination between Luffa and PU sponges as a hybrid bio-carrier in the third trial. After analyzing the physicochemical properties of wastewater at the national research center in Cairo, the removal efficiency of TSS (total suspended solids), COD (chemical oxygen demand) , BOD(biological oxygen demand), TN (total nitrogen), and TP (total phosphorous) was 94.5%, 87.8%, 90.8%, 75.9%, and 69.4%, respectively in case of using the combination between Luffa and PU sponges. It can be concluded that using IFAS process was effective for cement wastewater treatment and the effluent wastewater met the Egyptian code limitations for reuse in agriculture purposes.

Dynamic modeling of nitrogen removal for a three-stage integrated fixed-film activated sludge process treating municipal wastewater

2017 ◽  
Vol 41 (2) ◽  
pp. 237-247 ◽  
Author(s):  
Paul Moretti ◽  
Jean-Marc Choubert ◽  
Jean-Pierre Canler ◽  
Pierre Buffière ◽  
Olivier Pétrimaux ◽  
...  
Keyword(s):  
Activated Sludge ◽  
Dynamic Modeling ◽  
Nitrogen Removal ◽  
Municipal Wastewater ◽  
Activated Sludge Process ◽  
Fixed Film

Enhancing nitrogen removal efficiency in a dyestuff wastewater treatment plant with the IFFAS process: the pilot-scale and full-scale studies

2017 ◽  
Vol 77 (1) ◽  
pp. 70-78 ◽  
Author(s):  
Yanjun Mao ◽  
Xie Quan ◽  
Huimin Zhao ◽  
Yaobin Zhang ◽  
Shuo Chen ◽  
...  
Keyword(s):  
Wastewater Treatment ◽  
Activated Sludge ◽  
Removal Efficiency ◽  
Nitrogen Removal ◽  
Treatment Plant ◽  
Oxygen Demand ◽  
Pilot Scale ◽  
Full Scale ◽  
Nitrification And Denitrification ◽  
Dyestuff Wastewater

Abstract The activated sludge (AS) process is widely applied in dyestuff wastewater treatment plants (WWTPs); however, the nitrogen removal efficiency is relatively low and the effluent does not meet the indirect discharge standards before being discharged into the industrial park's WWTP. Hence it is necessary to upgrade the WWTP with more advanced technologies. Moving bed biofilm processes with suspended carriers in an aerobic tank are promising methods due to enhanced nitrification and denitrification. Herein, a pilot-scale integrated free-floating biofilm and activated sludge (IFFAS) process was employed to investigate the feasibility of enhancing nitrogen removal efficiency at different hydraulic retention times (HRTs). The results showed that the effluent chemical oxygen demand (COD), ammonium nitrate (NH4+-N) and total nitrogen (TN) concentrations of the IFFAS process were significantly lower than those of the AS process, and could meet the indirect discharge standards. PCR-DGGE and FISH results indicated that more nitrifiers and denitrifiers co-existed in the IFFAS system, promoting simultaneous nitrification and denitrification. Based on the pilot results, the IFFAS process was used to upgrade the full-scale AS process, and the effluent COD, NH4+-N and TN of the IFFAS process were 91–291 mg/L, 10.6–28.7 mg/L and 18.9–48.6 mg/L, stably meeting the indirect discharge standards and demonstrating the advantages of IFFAS in dyestuff wastewater treatment.

Novel biofilm reactor for denitrification of municipal wastewater

2018 ◽  
Vol 78 (7) ◽  
pp. 1566-1575 ◽  
Author(s):  
S. S. Rathnaweera ◽  
B. Rusten ◽  
K. Korczyk ◽  
B. Helland ◽  
E. Rismyhr
Keyword(s):  
Carbon Source ◽  
Municipal Wastewater ◽  
Low Cost ◽  
Oxygen Demand ◽  
Pilot Scale ◽  
Biofilm Reactor ◽  
Treated Wastewater ◽  
Removal Rates ◽  
Good Filter ◽  
Solids Removal

Abstract A pilot-scale CFIC® (continuous flow intermittent cleaning) reactor was run in anoxic conditions to study denitrification of wastewater. The CFIC process has already proven its capabilities for biological oxygen demand removal with a small footprint, less energy consumption and low cost. The present study focused on the applicability for denitrification. Both pre-denitrification (pre-DN) and post-denitrification (post-DN) were tested. A mixture of primary treated wastewater and nitrified wastewater was used for pre-DN and nitrified wastewater with ethanol as a carbon source was used for post-DN. The pre-DN process was carbon limited and removal rates of only 0.16 to 0.74 g NOx-N/m²-d were obtained. With post-DN and an external carbon source, 0.68 to 2.2 g NO3-Neq/m²-d removal rates were obtained. The carrier bed functioned as a good filter for both the larger particles coming with influent water and the bio-solids produced in the reactor. Total suspended solids removal in the reactor varied from 20% to 78% (average 45%) during post-DN testing period and 9% to 70% (average 29%) for pre-DN. The results showed that the forward flow washing improves both the DN function and filtration ability of the reactor.

Anaerobic co-digestion of winery waste and waste activated sludge: assessment of process feasibility

2013 ◽  
Vol 69 (2) ◽  
pp. 269-277 ◽  
Author(s):  
C. Da Ros ◽  
C. Cavinato ◽  
F. Cecchi ◽  
D. Bolzonella
Keyword(s):  
Activated Sludge ◽  
Biogas Production ◽  
Oxygen Demand ◽  
Pilot Scale ◽  
Waste Activated Sludge ◽  
Organic Loading ◽  
Operational Conditions ◽  
Loading Rates ◽  
Thermophilic Conditions ◽  
Soluble Chemical Oxygen Demand

In this study the anaerobic co-digestion of wine lees together with waste activated sludge in mesophilic and thermophilic conditions was tested at pilot scale. Three organic loading rates (OLRs 2.8, 3.3 and 4.5 kgCOD/m3d) and hydraulic retention times (HRTs 21, 19 and 16 days) were applied to the reactors, in order to evaluate the best operational conditions for the maximization of the biogas yields. The addition of lee to sludge determined a higher biogas production: the best yield obtained was 0.40 Nm3biogas/kgCODfed. Because of the high presence of soluble chemical oxygen demand (COD) and polyphenols in wine lees, the best results in terms of yields and process stability were obtained when applying the lowest of the three organic loading rates tested together with mesophilic conditions.

scholarly journals Municipal Wastewater Treatment Using a Packed Bio-tower Approach

2020 ◽  
pp. 42-50
Author(s):  
Klaus Doelle ◽  
Qian Wang
Keyword(s):  
Wastewater Treatment ◽  
Flow Rate ◽  
Municipal Wastewater ◽  
Oxygen Demand ◽  
Pilot Scale ◽  
Continuous Operation ◽  
Growth Media ◽  
Municipal Wastewater Treatment ◽  
Bacteria Growth ◽  
Tower System

The study tested a designed and built pilot scale packed bio-tower system under continuous operation using pre-clarified municipal wastewater. Performance was evaluated by measuring the removal of chemical oxygen demand and nitrogen ammonia. The pilot scale packed bio-tower system had a diameter of 1209 mm (4 ft.) and a height of 3,962 mm (13 ft.) and contained Bentwood CF-1900 bacteria growth media with a surface area of 6,028.80 ft² (560.09 m²). The municipal residential sewage was fed into a 1,481 l (375 gal.) recirculation reservoir at a temperature of 15°C (59.0°F) and a flow rate between 7,571 l/d (2000 gal/d) and 90,850 l/d (24,000 gal/d) and recirculated through the bio-tower with a fixed recirculation rate of 75.7 l/min (20 gal/min). The influent COD value reduction achieved is between 63.4% and 84.8%, whereas the COD influent value varied between 87 mg/l and 140 mg/l. The influent NH3-N reduction achieved was between 99.8% and 91.8% whereas the influent NH3-N value was between 28.8 mg/l and 18.6 mg/l  at a flow rate between 7571 l/d (2000 gal/d) and 90,850 l/d (24,000 gal/d).

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