The Overall Design of the Comber Drive Control System Drive control system design

Author(s):  
Xiaobei Wang

Objective: The cotton textile industry, as a competitive industry in China's international competition, is confronting new opportunities and challenges brought by the growing process of mechatronics. To further improve the traditional drive control of combing machines made in China and the automatic level of machines as a whole, some of our cotton textile enterprises have undertaken necessary technical transformations on the combing machines so as to raise the operational efficiency and production technology of domestic textile equipments. Methods: This paper focuses on the basic status and dynamic characteristics of the drive part of the domestic new comber, and analyzes the operation process of the comber and the prominent problems from the production practice. Results: The technically improved drive control system uses an industrial control computer (IPC) as the core of the system, which effectively improves the overall working efficiency of the comber, and improves the production accuracy and production efficiency. Conclusion: The combers that are textile machinery equipments with comprehensive application of machines, electricity, gases and instruments, play a vital role in enhancing product quality and production efficiency. Highly intelligent and integrated process control, real-time monitoring and accurate data acquisition and data analysis have become the mainstreams in the development of auto-control. Therefore, the commitment of high technology to transform the traditional production mode has also been an important research.

Author(s):  
Chong Zou ◽  
Puzhen Gao ◽  
Wei Pan ◽  
Zheng Yang ◽  
Xianbing Chen

We preliminarily designed a power tracking and control system using single-chip computers and industrial control computer in the electric heating simulated power loop. The system is an innovational design based on the proven simulated nuclear power loop, with increased techniques of step-less power regulation system and modeling nuclear feedback effect correctional programs. We promoted both hardware and software designs of this power tracking and control system in this paper. It used single-chip computers as the core control chips and an industrial control computer as the additional correctional program and record carrier. The process and implementation of the control software are presented, which is designed as a fuzzy theoretical nonlinear system. In order to ensure the subsequent updates, the access interface of the system is open for following correctional programs, including the correctional program of void fraction effect, temperature effect, hysteresis effect and heat power distribution effect. Taken hysteresis effect correctional program as an example, we use an offset tic-tac clock replacing the inherent tic-tac clock in different devices of the system in order to reduce the hysteresis effect of measuring and corresponding errors. We also put out a preliminary analysis of the accurate synchronization for the system at the end of the paper.


2014 ◽  
Vol 511-512 ◽  
pp. 1123-1127
Author(s):  
Mei Long Ju ◽  
Xiu Qin Zhai ◽  
Qing Zhang

According to the characteristics of Wet Flue Gas Desulphurization (FGD), this paper brings forward the automatic control requirements and the control methods. The automatic control system is composed of a Programmable Logic Controller (PLC) and an industrial control computer (PC). The automatic control system can monitor the operating parameters of FGD system automatically and conduct automatic control and adjustment to FGD system. The PLC is responsible for the data collection and automatic control, while the PC is responsible for the surveillance of FGD system operation and the data processing through mutual communications between PC and PLC, which realizes the communication between human and machine and ensures the safe, stable and economic operation of the FGD system.


2013 ◽  
Vol 805-806 ◽  
pp. 991-995
Author(s):  
Huo Jun Liu

According to the characteristics of Wet Flue Gas Desulphurization (FGD), this paper brings forward the automatic control requirements and the control methods. The automatic control system is composed of a Programmable Logic Controller (PLC) and an industrial control computer (PC). The automatic control system can monitor the operating parameters of FGD system automatically and conduct automatic control and adjustment to FGD system. The PLC is responsible for the data collection and automatic control, while the PC is responsible for the surveillance of FGD system operation and the data processing through mutual communications between PC and PLC, which realizes the communication between human and machine and ensures the safe, stable and economic operation of the FGD system.


2012 ◽  
Vol 201-202 ◽  
pp. 131-134
Author(s):  
Zhi Sheng Zhang ◽  
Fan He

Final testing procedures are performed to assure the quality of manufactured parts before their shipping to customers. Turret based test handler is a general kind of IC Test Handler for final testing. This paper discusses how to develop a general control system for a test handler of turret style in which every workstation moves up and down separately based on an industrial control computer. The combination of object-oriented programming and the cycling scanning working mode is the key of the whole system. To achieve ideal performance, special control flags are designed as an efficient way for making all the workstations work as setting orders stably. The method to developing the control system in this paper can be also applied to similar systems, which would greatly reduce development cycles. A turret based test handler with this control system has passed the test of a semiconductor factory and operates well in actual production.


2011 ◽  
Vol 383-390 ◽  
pp. 1696-1700 ◽  
Author(s):  
Yue Dong Chen ◽  
Zhen Hua Xia

The levels of continuous casting process of copper and copper alloy billet have many advantages, such as taking small footprint, low investment and the shorter flow. Recently, it develops very quickly all over the world. This article designs the dummy body drive control system based on the DSP digital signal processing chips, inverter and variable speed induction motor, and uses the unique process that space vector pulse width modulation strategy can achieve continuous casting horizontal tractor’s four beats to realize continuous casting process’ high-quality, stable and reliable implementation. Early in the 19th century, German Bismarck had proposed a continuous casting process in his patent. The development of this method in the copper industry began in 1940s, the type of equipment went through belt type, vibration mold, vertical traction type, tilt casting type and Horizontal traction type [1, 2]. Now, horizontal traction, as the most popular method abroad, because its products don’t need straightening, and consistency of properties along the length and high density of grain lead to the improvements of mechanical properties and electrical properties, its superiority in product quality and production efficiency is obvious. The design combined the modern AC variable speed control and advanced SCM control technology and traction continuous casting process to design a Speed controller of horizontal continuous casting of copper traction motor, its performance is similar with to dummy industrial control computer and AC servo motor drive control system, but the configuration of the hardware is less than half the price.


2013 ◽  
Vol 823 ◽  
pp. 67-71
Author(s):  
Li Cai ◽  
Yue Gang Tan

Film thickness is one of the important parameters in the plastic film production process.A dynamic film thickness control system ,gradually adjusting the opening degree of the wind ring, is utilized for real-time control film thickness, enabling the film thickness to meet the requirements.This paper proposes a dynamic film thickness control system based on automatic wind ring ,consisting of industrial control computer, capacitance detection module, wing ring device , motor drives and so on.Then it further states the method of controlling the opening degree of wind ring by a series of stepper motors. The method can make the film thickness uniformity better,combining the traditional film production line with an idea of controlling automatic wind ring .


2013 ◽  
Vol 694-697 ◽  
pp. 2121-2124
Author(s):  
Gao Hua Liao ◽  
Jia Liu

This paper presents an open-architecture network motion controller system of Multi-sucker Wall-climbing Mechanism. It uses motion controller as control system kernel and industrial control computer as its system sustaining cell, also introduces system function, hardware configuration and the method of software design base on bus, winsock process manages off-line tasks. Complete the development of the client and server programming and networks of movement control system base on the C/S structure. Experiment show that the same wave between the actual speed of electrical and given speed. Delay is very small, constant speed along the passage of the volatility, run smoothly up and no speed super. The motion control system achieves some excellent capabilities such as precise trajectory, little responding time, high precision in fixing position.


2011 ◽  
Vol 55-57 ◽  
pp. 1172-1176
Author(s):  
Li Ming Fan ◽  
Peng Wu ◽  
Xiao Lin Zhang

BIT is a new technology about the system test, fault diagnosing and separating. It is more important in the design for the reliability and main tainability of system. The key technique, such as the fault tree and equation, the test location, the test signal picking and generating, the fault distinguish rule, the design of preventing error alarm and BIT software. The result showed that the key technology is useful, and the reliability, maintainability and ability of management to fault can be increased by means of BIT. The debugging of system becomes convenient. The method can be used in the system of intelligent-in-strument and industrial control computer.


2012 ◽  
Vol 605-607 ◽  
pp. 1806-1809
Author(s):  
Xi Min Liu ◽  
Shu Qiang Wang

This article introduced control principles of a mine gas mixing control system; and expounded the realization methods, the steps of PID control algorithm and parameter setting in the Step7 by using configuration control system of Siemens PLC. In the industrial control computer IPC, PLC and human-computer interface HMI centered control system that realized steady control of the calorific value, and it has preferable reliability, advancement and adaptability.


2012 ◽  
Vol 182-183 ◽  
pp. 1174-1178
Author(s):  
Xian Wu Gong ◽  
Gui Ping Wang

In order to achieve the application requirements of a mobile asphalt concrete mixer, a distributed computer control system of the mixer is developed with an industrial control computer and a S7-200 PLC. Through analyzing the operation principle of mixer, main functions and specifications of the system are proposed. In this paper, the hardware constitution and the software design method of the system are introduced in detail, and the working process of the asphalt concrete mixer can be controlled automatically and intelligently in real time. Moreover, the functions of batching control, process monitoring and data management has been realized. Test results show that the asphalt concrete mixer works stably and reliability.


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