scholarly journals Investigation of the Efficiency of Manufacturing Polymer Molds by FDM-Printing

2022 ◽  
Author(s):  
O. Krupennikov
Keyword(s):  
3D Printing ◽  
3D Model ◽  
Operation Mode ◽  
Experimental Studies ◽  
3D Printer ◽  
Plastic Shrinkage ◽  
Linear Dimensions ◽  
Optimal Values

Abstract. The results of experimental studies of the efficiency of manufacturing polymer foundry models by the FDM method are presented. Rational consumables for 3D-printing are revealed. The optimal values of the shrinkage value of the 3D-model during printing and the parameters of the 3D-printer operation mode are revealed. It has been established that polymer casting molds are rationally manufactured by FDM printing, using ABS-plastic as a consumable, while making a correction to linear dimensions at the stage of creating a 3D-model to eliminate plastic shrinkage.

scholarly journals The Influence of Different Slicer Software on 3d Printing Products Accuracy and Surface Roughness

2021 ◽  
Vol 12 (2) ◽  
pp. 371-380
Author(s):  
Sally Cahyati ◽  
◽  
Haris Risqy Aziz
Keyword(s):  
Surface Roughness ◽  
Additive Manufacturing ◽  
3D Printing ◽  
3D Model ◽  
High Surface ◽  
3D Printer ◽  
Layer By Layer ◽  
Additive Manufacturing Technology ◽  
Printing Machine

Rapid Prototyping (RP) is a manufacturing process that produces a 3D model CAD to be a real product rapidly by using additive manufacturing technology. In this case, the product will print layer by layer uses a 3D printer machine. The 3D printer requires slicer software to convert CAD data into data that a 3D printer machine can read. Research is done to analyze the effect of three kinds of slicer software on 3D printing objects on the accuracy and surface roughness of the product. The 3D model CAD is sliced using three different slicer software, namely Ideamaker, Repetier Host, and Cura. The slice model result from each slicer will be printed on a 3D printer machine with the same process parameters to be compared. Then the product's dimensional and surface roughness will be measured to determine the effect of each slicer on product quality. The best quality of the product reflected the most suitable slicer software for the 3D printing machine that used. The best results achieved by Cura slicer because it has resulted in small dimensional deviations (max 0,0308±0,0079) and stabile high surface roughness of the product (max 1,585+059).

Studi Efektivitas Praktik Modeling Dalam Produksi Asset Animasi Stop Motion Menggunakan 3D Printing

2016 ◽  
Vol 7 (2) ◽  
pp. 36-46
Author(s):  
Bharoto Yekti
Keyword(s):  
3D Printing ◽  
Key Words ◽  
3D Modeling ◽  
3D Model ◽  
3D Printer ◽  
Stop Motion ◽  
Digital Sculpting

Teknologi 3D printing sudah mulai banyak digunakan di industri animasi terutama animasi stop motion. Penggunaan 3D printer untuk animasi stop motion paling banyak digunakan pada teknik replacement animation. Perangkat lunak yang digunakan untuk membuat aset animasi stop motion tidak terbatas pada jenis perangkat lunak untuk animasi 3 Dimensi (3D) saja, Teknik 3D digital sculpting juga dapat digunakan untuk membentuk 3D model yang kemudian bisa diproses menjadi aset untuk animasi stop motion dengan 3D printer. Penelitian ini membandingkan pembuatan model 3Dimensi yang menggunakan metode polygon modeling (memakai perangkat lunak Softimage) dengan pembuatan 3D model yang menggunakan metode digital sculpting (memakai perangkat lunak Zbrush). Penelitian ini bertujuan untuk mengetahui kelemahan serta kelebihan metode poly modeling dan digital sculpting untuk membuat 3D model, dari proses modeling awal sampai ke tahap converting file perangkat lunak native menjadi file .stl yang siap diproses dengan 3D printer. Key words : 3d modeling, 3d printing, Stop motion, animationEngine.

scholarly journals Affordable and Faster Transradial Prosthetic Socket Production Using Photogrammetry and 3D Printing

Electronics ◽  
2020 ◽  
Vol 9 (9) ◽  
pp. 1456
Author(s):  
Rifky Ismail ◽  
Rilo Berdin Taqriban ◽  
Mochammad Ariyanto ◽  
Ali Tri Atmaja ◽  
Sugiyanto ◽  
...  
Keyword(s):  
3D Printing ◽  
3D Model ◽  
Low Cost ◽  
Digital Camera ◽  
Processing Method ◽  
3D Printer ◽  
Casting Method ◽  
Conventional Casting ◽  
Prosthetic Socket ◽  
3D Printed

This study aims to invent a new, low-cost, and faster method of prosthetic socket fabrication, especially in Indonesia. In this paper, the photogrammetry with the 3D printing method is introduced as the new applicative way for transradial prosthetic making. Photogrammetry is used to retrieve a 3D model of the amputated hand stump using a digital camera. A digital camera is used for photogrammetry technique and the resulting 3D model is printed using a circular 3D printer with Polylactic acid (PLA) material. The conventional casting socket fabrication method was also conducted in this study as a comparison. Both prosthetic sockets were analyzed for usability, and sectional area conformities to determine the size deviation using the image processing method. This study concludes that the manufacturing of transradial prosthetic sockets incorporating the photogrammetry technique reduces the total man-hour production. Based on the results, it can be implied that the photogrammetry technique is a more efficient and economical method compared to the conventional casting method. The 3D printed socket resulting from the photogrammetry method has a 5–19% area deviation to the casting socket but it is still preferable and adjustable for the transradial amputee when applied to the stump of the remaining hand.

scholarly journals Experimental studies on 3D printing of barium titanate ceramics for medical applications

2016 ◽  
Vol 2 (1) ◽  
pp. 95-99 ◽  
Author(s):  
Mark Schult ◽  
Eric Buckow ◽  
Hermann Seitz
Keyword(s):  
Tissue Engineering ◽  
Barium Titanate ◽  
3D Printing ◽  
Piezoelectric Properties ◽  
Experimental Studies ◽  
Raw Material ◽  
Medical Applications ◽  
3D Printer ◽  
3D Printed ◽  
Titanate Ceramics

AbstractThe present work deals with the 3D printing of porous barium titanate ceramics. Barium titanate is a biocompatible material with piezoelectric properties. Due to insufficient flowability of the starting material for 3D printing, the barium titanate raw material has been modified in three different ways. Firstly, barium titanate powder has been calcined. Secondly, flow additives have been added to the powder. And thirdly, flow additives have been added to the calcined powder. Finally, a polymer has been added to the three materials and specimens have been printed from these three material mixtures. The 3D printed parts were then sintered at 1320°C. The sintering leads to shrinkage which differs between 29.51–71.53% for the tested material mixtures. The porosity of the parts is beneficial for cell growth which is relevant for future medical applications. The results reported in this study demonstrate the possibility to fabricate porous piezoelectric barium titanate parts with a 3D printer that can be used for medical applications. 3D printed porous barium titanate ceramics can especially be used as scaffold for bone tissue engineering, where the bone formation can be promoted by electrical stimulation.

scholarly journals Digital Photo Frame Printing using 3D Printer

2021 ◽  
Vol 9 (VII) ◽  
pp. 1457-1460
Author(s):  
Chetan More
Keyword(s):  
3D Printing ◽  
3D Model ◽  
3D Printer ◽  
3D Print ◽  
Digital Photo

3D printing gives life to all your best projects. Do you know that it could also give life to your picture? Yes, you read it right, if you have a picture of it then you can turn it into a 3D model and 3D print it! From 1 to 100 hundred pictures, several effective solutions are available to help you convert photos into a 3D model.

scholarly journals Rapid high-fidelity contour shaping of titanium mesh implants for cranioplasty defects using patient-specific molds created with low-cost 3D printing: A case series

2020 ◽  
Vol 11 ◽  
pp. 288
Author(s):  
Michael Kinsman ◽  
Zaid Aljuboori ◽  
Tyler Ball ◽  
Haring Nauta ◽  
Maxwell Boakye
Keyword(s):  
3D Printing ◽  
Cost Reduction ◽  
3D Model ◽  
Case Series ◽  
Bone Flap ◽  
Patient Specific ◽  
3D Printer ◽  
Titanium Mesh ◽  
Time Data ◽  
Cosmetic Results

Background: Cranioplasty is a neurosurgical procedure to repair skull defects. Sometimes, the patients’ bone flap cannot be used for various reasons. Alternatives include a custom polyether ether ketone (PEEK) implant or titanium mesh; both incur an additional cost. We present a technique that uses a 3D printer to create a patient- specific 3D model used to mold a titanium mesh preoperatively. Case Description: We included three patients whose bone flap could not be used. We collected the patients’ demographics, cost, and time data for implants and the 3D printer. The patients’ computed tomography DICOM images were used for 3D reconstruction of the cranial defect. A 3D printer (Flashforge, CA) was used to print a custom mold of the defect, which was used to shape the titanium mesh. All patients had excellent cosmetic results with no complications. The time required to print a 3D model was ~ 6 h and 45 min for preoperative shaping of the titanium implant. The intraoperative molding (IOM) of a titanium mesh needed an average of 60 min additional operative room time which incurred $4000. The average cost for PEEK and flat titanium mesh is $12,600 and $6750. Our method resulted in $4000 and $5500 cost reduction in comparison to flat mesh with IOM and PEEK implant. Conclusion: 3D printing technology can create a custom model to shape a titanium mesh preoperatively for cranioplasty. It can result in excellent cosmetic results and significant cost reduction in comparison to other cranioplasty options.

Results of studying the dimensional accuracy of the bases of complete removable prostheses made using 3D printing and traditional technologies

2020 ◽  
pp. 34-39
Author(s):  
Vokulova Yu.A. Vokulova ◽  
E.N. Zhulev
Keyword(s):  
3D Printing ◽  
Traditional Method ◽  
Laser Scanning ◽  
Laser Scanner ◽  
Digital Technologies ◽  
Dimensional Accuracy ◽  
3D Printer ◽  
Significance Level ◽  
Average Value ◽  
The Difference

This article presents the results of studying the dimensional accuracy of the bases of complete removable prostheses made using a 3D printer and the traditional method. Bases of complete removable prostheses were made using an intraoral laser scanner iTero Cadent (USA) and a 3D printer Asiga Max UV (Australia). To study the dimensional accuracy of the bases of complete removable prostheses, we used the DentalCAD 2.2 Valletta software. The Nonparametric Wilcoxon W-test was used for statistical analysis of the obtained data. We found that the average value of the difference with the standard for bases made using digital technologies is 0.08744±0.0484 mm. The average value of the difference with the standard for bases made by the traditional method is 0.5654±0.1611 mm. Based on these data, we concluded that the bases of complete removable prostheses made using modern digital technologies (intraoral laser scanning and 3D printer) have a higher dimensional accuracy compared to the bases of complete removable prostheses made using the traditional method with a significance level of p<0.05 (Wilcoxon's W-test=0, p=0.031). Keywords: digital technologies in dentistry, digital impressions, intraoral scanner, 3D printing, ExoCAD, complete removable dentures.

scholarly journals Efficient 3D printing via photooxidation of ketocoumarin based photopolymerization

2021 ◽  
Vol 12 (1) ◽  
Author(s):  
Xiaoyu Zhao ◽  
Ye Zhao ◽  
Ming-De Li ◽  
Zhong’an Li ◽  
Haiyan Peng ◽  
...  
Keyword(s):  
Additive Manufacturing ◽  
3D Printing ◽  
Visible Light ◽  
Light Exposure ◽  
Three Dimensional ◽  
3D Printer ◽  
Light Penetration ◽  
Viable Solution

AbstractPhotopolymerization-based three-dimensional (3D) printing can enable customized manufacturing that is difficult to achieve through other traditional means. Nevertheless, it remains challenging to achieve efficient 3D printing due to the compromise between print speed and resolution. Herein, we report an efficient 3D printing approach based on the photooxidation of ketocoumarin that functions as the photosensitizer during photopolymerization, which can simultaneously deliver high print speed (5.1 cm h−1) and high print resolution (23 μm) on a common 3D printer. Mechanistically, the initiating radical and deethylated ketocoumarin are both generated upon visible light exposure, with the former giving rise to rapid photopolymerization and high print speed while the latter ensuring high print resolution by confining the light penetration. By comparison, the printed feature is hard to identify when the ketocoumarin encounters photoreduction due to the increased lateral photopolymerization. The proposed approach here provides a viable solution towards efficient additive manufacturing by controlling the photoreaction of photosensitizers during photopolymerization.

scholarly journals Mechanical properties of structures produced by 3D printing from composite materials

2019 ◽  
Vol 254 ◽  
pp. 01018
Author(s):  
František Bárnik ◽  
Milan Vaško ◽  
Milan Sága ◽  
Marián Handrik ◽  
Alžbeta Sapietová
Keyword(s):  
Mechanical Properties ◽  
Composite Materials ◽  
3D Printing ◽  
Carbon Fibers ◽  
3D Printer

By 3D printing it is possible to create different structures with different fiber-laying directions. These structures can be created depending on the type of 3D printer and its software. The Mark Two printer allows printing Onyx, a material based on nylon in combination with microcarbon fibers. Onyx can be used alone or reinforced with kevlar, glass or carbon fibers. This article deals with 3D printing and evaluation of mechanical properties of printed samples.

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