scholarly journals Challenges Faced While Designing Body in White

Author(s):  
Aditya Dhobale

Abstract: Construction of Body in White (BiW) revolves around plenty of challenges. Ranging from BiW fixtures to curbing weight of Body in White sheet metal design. This paper discusses about all the design aspects in BiW manufacturing in automobile and confronting challenges that occurs. At present, lots of existing theories are being applied and efforts to improve the same are being made. This paper provides a path on how components can be developed and make necessary improvements. CAE (Computer Aided Engineering) tools have been used for FEA (Finite Element Analysis) and also an example of stress analysis of automotive chassis is given. An outcome depending on behaviour of loads acting on frame is drawn. The importance of hollow tubes, tubes of different- cross sections to counter weight and ease the designing of BiW frame have been proposed. This paper also provides insight on safety parameters with current construction of tubular frame chassis. Other solutions such as hybrid tubes, foam padding and plastic trim have been pointed out in this paper. Keywords: CAE, FEA, manufacturing, loads, tubes, cycle-time, cross-section.

2013 ◽  
Vol 721 ◽  
pp. 545-550
Author(s):  
Sai Wu ◽  
Jun Hai Zhao ◽  
Er Gang Xiong

Based on the finite element analysis software ANSYS/LS-DYNA, this paper numerically analyzed the dynamic performance of MTCCCs with different cross sections under blast load, followed by the study and comparison on the differences of the detonation wave propagation and failure modes between the columns in circular cross section and square cross section. The results show: The blast resistant performance of the circular component is more superior than the square component for its better aerodynamic shape that can greatly reduce the impact of the detonation wave on the column; The main difference of the failure modes between the circular and square cross-sectional components under blast load lies in the different failure mode of the outer steel tube. The simulation results in this paper can provide some references for the blast resisting design of MTCCCs.


Author(s):  
C. Veena ◽  
S Saravanan ◽  
Robin Davis P. ◽  
Nandakumar Gopalan

Failure loads of sheet pile having various profiles such as U, Z and Omega/Hat profiles under compression was carried out by using equations of strength of materials and compared the failure load under various modes such as Euler’s buckling, torsional buckling and failure load due to yielding. Compared the strength of various profiles under flexure by using finite element analysis. Sheet pile can be analyzed as a unit cell for the simplified finite element analysis. For selecting the unit cell sheet pile with omega/Hat section was analyzed for profile containing one to eight numbers and checked the convergence of bending stress and maximum lateral deflection. Interlocks were analyzed for three different conditions such as plane interlock, interlock filled with bitumen and welded interlock. Location of interlock and neutral axis of the wall will affect the stability of the structure. Sheet piles with various cross sections were analyzed and studied the shear stress and bending stress along the cross section. From the structural performance of various cross sections omega/hat section can be considered as the most efficient cross section for the cold formed steel sheet pile because of its more load carrying capacity under compression and high torsion resistance and less bending stress. Results from the finite element analysis for the selection of unit cell shows that the stress and deflection value was converge at the sheet pile having 6 numbers of profiles. Keywords: sheet piles, building, resistance.


Author(s):  
Neeraj Kavan Chakshu ◽  
Sunil K. Sinha

In this paper, the natural frequencies of pre-twisted cantilever blades of various angles of twist having different airfoil cross sections in the NACA 6 series have been determined. The main objectives of this paper are to replicate the results previously published for the similar types of blades but with the assumption of a uniform rectangular cross-section and to compare it with the results obtained for blades with more refined airfoil cross-sections. Cantilevered type clamped-free boundary conditions have been used in this paper for all blades. The comparison of the natural frequencies among different airfoils of the same NACA series has also been described in the paper in order to find out if any parameter of the airfoil such as camber, maximum thickness etc have any significant role in changing the frequencies of the beam. Commonly used commercial codes for finite element analysis have been used to determine these results.


2014 ◽  
Vol 986-987 ◽  
pp. 927-930
Author(s):  
Yi Zhu ◽  
Bo Li ◽  
Hao Wang ◽  
Kun Li

Put the finite element analysis of line tower coupling modeling to the collapse of a 110 kV line straight-line tower, study the effect of strong wind on transmission tower and wire. The results show that under the action of strong wind, the material specification selected by the part of the rods on the type of tower is lower, cross section is smaller, the principal material of tower will be instable and flexional under the compression, resulting in tower collapsed.


Author(s):  
Kevin O’Shea

Abstract The use of finite element analysis (FEA) in high frequency (20–40 kHz), high power ultrasonics to date has been limited. Of paramount importance to the performance of ultrasonic tooling (horns) is the accurate identification of pertinent modeshapes and frequencies. Ideally, the ultrasonic horn will vibrate in a purely axial mode with a uniform amplitude of vibration. However, spurious resonances can couple with this fundamental resonance and alter the axial vibration. This effect becomes more pronounced for ultrasonic tools with larger cross-sections. The current study examines a 4.5″ × 6″ cross-section titanium horn which is designed to resonate axially at 20 kHz. Modeshapes and frequencies from 17–23 kHz are examined experimentally and using finite element analysis. The effect of design variables — slot length, slot width, and number of slots — on modeshapes and frequency spacing is shown. An optimum configuration based on the finite element results is prescribed. The computed results are compared with actual prototype data. Excellent correlation between analytical and experimental data is found.


1999 ◽  
Author(s):  
Rebecca Cragun ◽  
Larry L. Howell

Abstract Thermomechanical in-plane microactuators (TIMs) have been designed, modeled, fabricated, and tested. TIMs offer an alternative to arrays of smaller thermal actuators to obtain high output forces. The design is easily modified to obtain the desired output force or deflection for specific applications. The operational principle is based on the symmetrical thermal expansion of variable cross sections of the surface micromachined microdevice. Sixteen configurations of TIMs were fabricated of polysilicon. Finite element analysis models were used to predict the deflection and output force for the actuators. Experimental results were also recorded for all sixteen configurations, including deflections and output forces up to 20 micron and 35 dyne.


2012 ◽  
Vol 184-185 ◽  
pp. 218-221
Author(s):  
Si Cong Yuan ◽  
Jing Qiang Shang ◽  
Dong Hong Wang ◽  
Dong Dong Wei ◽  
Chang Xiao

For the high hoisting height, wide using range, tower crane is widely utilized in the architecture construction, while there are some deficiencies in the high rising architecture such as chimney, so the performance can’t exerted. By virtue of computer aided technology, the finite element static analysis of metallic structure of unconventional dedicated tower crane is conducted in this paper, and the figures of stress and displacement are achieved for the two working conditions and two structures. It is proved that the results are satisfied the requirements of stiffness and strength, and also foundation is established for the further analysis.


Materials ◽  
2019 ◽  
Vol 12 (18) ◽  
pp. 2969 ◽  
Author(s):  
Jagodzinski ◽  
Kruse ◽  
Barroi ◽  
Mildebrath ◽  
Langner ◽  
...  

The Collaborative Research Centre 1153 (CRC 1153) “Process chain for the production of hybrid high-performance components through tailored forming” aims to develop new process chains for the production of hybrid bulk components using joined semi-finished workpieces. The subproject B1 investigates the formability of hybrid parts using cross-wedge rolling. This study investigates the reduction of the coating thickness of coaxially arranged semi-finished hybrid parts through cross-wedge rolling. The investigated parts are made of two steels (1.0460 and 1.4718) via laser cladding with hot-wire. The rolling process is designed by finite element (FE)-simulations and later experimentally investigated. Research priorities include investigations of the difference in the coating thickness of the laser cladded 1.4718 before and after cross-wedge rolling depending on the wedge angle β, cross-section reduction ∆A, and the forming speed ν. Also, the simulations and the experimental trials are compared to verify the possibility of predicting the thickness via finite element analysis (FEA). The main finding was the ability to describe the forming behavior of coaxially arranged hybrid parts at a cross-section reduction of 20% using FEA. For a cross-section reduction of 70% the results showed a larger deviation between simulation and experimental trials. The deviations were between 0.8% and 26.2%.


2020 ◽  
Vol 2020 ◽  
pp. 1-12
Author(s):  
Xiaoying Liu ◽  
Yong Yue ◽  
Xuyang Wu ◽  
Yanhua Hao ◽  
Yong Lu

On the basis of computer aided modeling technology, this paper proposes a porous structure modeling method based on Grasshopper visual programming language and Unigraphics NX (UG) secondary development platform. The finite element model of the foot was established, and then models of shoe soles with four basic porous structures of cross, diamond, star, and x were established. Each structure was set with a cylindrical radius of 1, 2, and 3 mm, and a total of 12 porous structure sole models were established. The shock absorption effect of the sole on the foot was evaluated by the deformation of the sole, the peak plantar pressure, and the peak stress of metatarsal bones. It is found that the maximum value of the sole deformation of the diamond porous sole is 4.725 mm, the peak plantar pressure is 105.1 Pa, and the first and second metatarsal peak pressures are 2.230 MPa and 3.407 MPa, which have the best shock absorption effect. It shows that the porous structure plays an important role in the cushioning of the sole. The biomechanical effects of porous soles on feet are studied by computer-aided technology and finite element analysis. This study provides a new research method for the cushioning design of shoe soles and has important reference value for the design of footwear.


Sign in / Sign up

Export Citation Format

Share Document