scholarly journals Aeroelastic assessment of a highly loaded high pressure compressor exposed to pressure gain combustion disturbances

2018 ◽  
Vol 2 ◽  
pp. F72OUU
Author(s):  
Victor Bicalho Civinelli de Almeida ◽  
Dieter Peitsch
Keyword(s):  
High Pressure ◽  
Gas Turbines ◽  
Forced Response ◽  
Thermodynamic Efficiency ◽  
Efficiency Gain ◽  
Aerodynamic Damping ◽  
High Pressure Compressor ◽  
Pressure Gain Combustion ◽  
Pressure Compressor ◽  
Highly Loaded

A numerical aeroelastic assessment of a highly loaded high pressure compressor exposed to flow disturbances is presented in this paper. The disturbances originate from novel, inherently unsteady, pressure gain combustion processes, such as pulse detonation, shockless explosion, wave rotor or piston topping composite cycles. All these arrangements promise to reduce substantially the specific fuel consumption of present-day aeronautical engines and stationary gas turbines. However, their unsteady behavior must be further investigated to ensure the thermodynamic efficiency gain is not hindered by stage performance losses. Furthermore, blade excessive vibration (leading to high cycle fatigue) must be avoided, especially under the additional excitations frequencies from waves traveling upstream of the combustor. Two main numerical analyses are presented, contrasting undisturbed with disturbed operation of a typical industrial core compressor. The first part of the paper evaluates performance parameters for a representative blisk stage with high-accuracy 3D unsteady Reynolds-averaged Navier-Stokes computations. Isentropic efficiency as well as pressure and temperature unsteady damping are determined for a broad range of disturbances. The nonlinear harmonic balance method is used to determine the aerodynamic damping. The second part provides the aeroelastic harmonic forced response of the rotor blades, with aerodynamic damping and forcing obtained from the unsteady calculations in the first part. The influence of blade mode shapes, nodal diameters and forcing frequency matching is also examined.

Numerical Investigations of a High Pressure Compressor Exposed to Unsteady Pressure Gain Combustion Employing Data-Driven Methods

2021 ◽  
Author(s):  
Victor Bicalho Civinelli de Almeida ◽  
Dieter Peitsch
Keyword(s):  
High Pressure ◽  
Gas Turbines ◽  
Data Driven ◽  
Thermodynamic Efficiency ◽  
Dynamic Mode ◽  
Numerical Work ◽  
High Pressure Compressor ◽  
Pressure Gain Combustion ◽  
Flow Features ◽  
Pressure Compressor

Abstract Pressure gain combustion (PGC) should substantially improve the thermodynamic efficiency of gas turbines by increasing the fluid total pressure as it traverses the combustion chamber. However, PGC introduces additional unsteadiness to the intrinsically complex turbomachinery flow. A high pressure compressor, located right upstream of the PGC section, is therefore constantly exposed to flow fluctuations, experiencing drop in efficiency, increase in pressure loss as well as higher stalling and structural failure risks. This numerical work analyzes how one stage of a well-established engine, namely the NASA EEE core compressor, reacts to the disturbances induced by the potential implementation of PGC. Unsteady computational fluid dynamics are employed with boundary conditions simulating the combustion unsteadiness. The main focus of the current paper is the application of data-driven methods, including the proper orthogonal decomposition (POD) and the dynamic mode decomposition (DMD), when comparing the high pressure compressor baseline operation with the PGC-disturbed case. Representative flow features and their frequency content, not identifiable with typical methods such as phase-averaging, are easily extracted from snapshots sequences. The results not only allow the identification of the most relevant coherent structures present in the unsteady flow, but also show how they change in the presence of PGC. This contribution sheds light on how novel PGC technology can be integrated with turbomachinery components, identifying modifications in the main flow features with the use of advanced decomposition techniques.

Consequences of Borescope Blending Repairs on Modern High Pressure Compressor Blisk Aeroelasticity

2019 ◽  
Vol 141 (2) ◽  
Author(s):  
Benjamin Hanschke ◽  
Arnold Kühhorn ◽  
Sven Schrape ◽  
Thomas Giersch
Keyword(s):  
High Pressure ◽  
Aerodynamic Force ◽  
Pressure Ratio ◽  
Forced Response ◽  
Response Analysis ◽  
Influence Coefficient ◽  
Blade Vibration ◽  
Aerodynamic Damping ◽  
High Pressure Compressor ◽  
Pressure Compressor

Objective of this paper is to analyze the consequences of borescope blending repairs on the aeroelastic behavior of a modern high pressure compressor (HPC) blisk. To investigate the blending consequences in terms of aerodynamic damping and forcing changes, a generic blending of a rotor blade is modeled. Steady-state flow parameters like total pressure ratio, polytropic efficiency, and the loss coefficient are compared. Furthermore, aerodynamic damping is computed utilizing the aerodynamic influence coefficient (AIC) approach for both geometries. Results are confirmed by single passage flutter (SPF) simulations for specific interblade phase angles (IBPA) of interest. Finally, a unidirectional forced response analysis for the nominal and the blended rotor is conducted to determine the aerodynamic force exciting the blade motion. The frequency content as well as the forcing amplitudes is obtained from Fourier transformation of the forcing signal. As a result of the present analysis, the change of the blade vibration amplitude is computed.

scholarly journals Redesign of a High-Pressure Compressor Blade Accounting for Nonlinear Structural Interactions

2014 ◽  
Author(s):  
Alain Batailly ◽  
Mathias Legrand ◽  
Antoine Millecamps ◽  
Sèbastien Cochon ◽  
François Garcin
Keyword(s):  
High Pressure ◽  
Forced Response ◽  
Compressor Blade ◽  
Design Stage ◽  
Blade Design ◽  
Early Integration ◽  
Nonlinear Structural ◽  
High Pressure Compressor ◽  
Structural Interactions ◽  
Pressure Compressor

Recent numerical developments dedicated to the simulation of rotor/stator interaction involving direct structural contacts have been integrated within the Snecma industrial environment. This paper presents the first attempt to benefit from these developments and account for structural blade/casing contacts at the design stage of a high-pressure compressor blade. The blade of interest underwent structural divergence after blade/abradable coating contact occurrences on a rig test. The design improvements were carried out in several steps with significant modifications of the blade stacking law while maintaining aerodynamic performance of the original blade design. After a brief presentation of the proposed design strategy, basic concepts associated with the design variations are recalled. The iterated profiles are then numerically investigated and compared with respect to key structural criteria such as: (1) their mass, (2) the residual stresses stemming from centrifugal stiffening, (3) the vibratory level under aerodynamic forced response and (4) the vibratory levels when unilateral contact occurs. Significant improvements of the final blade design are found: the need for an early integration of nonlinear structural interactions criteria in the design stage of modern aircraft engines components is highlighted.

scholarly journals Redesign of a High-Pressure Compressor Blade Accounting for Nonlinear Structural Interactions

2014 ◽  
Vol 137 (2) ◽  
Author(s):  
Alain Batailly ◽  
Mathias Legrand ◽  
Antoine Millecamps ◽  
Sébastien Cochon ◽  
François Garcin
Keyword(s):  
High Pressure ◽  
Forced Response ◽  
Compressor Blade ◽  
Design Stage ◽  
Blade Design ◽  
Early Integration ◽  
Nonlinear Structural ◽  
High Pressure Compressor ◽  
Structural Interactions ◽  
Pressure Compressor

Recent numerical developments dedicated to the simulation of rotor/stator interaction involving direct structural contacts have been integrated within the Snecma industrial environment. This paper presents the first attempt to benefit from these developments and account for structural blade/casing contacts at the design stage of a high-pressure compressor blade. The blade of interest underwent structural divergence after blade/abradable coating contact occurrences on a rig test. The design improvements were carried out in several steps with significant modifications of the blade stacking law while maintaining aerodynamic performance of the original blade design. After a brief presentation of the proposed design strategy, basic concepts associated with the design variations are recalled. The iterated profiles are then numerically investigated and compared with respect to key structural criteria such as: (1) their mass, (2) the residual stresses stemming from centrifugal stiffening, (3) the vibratory level under aerodynamic forced response, and (4) the vibratory levels when unilateral contact occurs. Significant improvements of the final blade design are found: the need for an early integration of nonlinear structural interactions criteria in the design stage of modern aircraft engines components is highlighted.

Form Factor for the Top-Level Comparison of the Condition of Supply of High-Pressure Compressor Blades

2012 ◽  
Author(s):  
Marcus Schrade ◽  
Stephan Staudacher ◽  
Matthias Weißschuh ◽  
Matthias Voigt
Keyword(s):  
High Pressure ◽  
Form Factor ◽  
Gas Turbines ◽  
Principal Component ◽  
Complex Geometries ◽  
Compressor Blades ◽  
High Pressure Compressor ◽  
Geometric Deviations ◽  
Pressure Compressor ◽  
Component Feature

High-pressure compressor (HPC) performance and maintenance of gas turbines is influenced by blade production scatter and in-service deterioration. Complex geometries in HPC, especially at blades, yield to a large amount of component features, which individually influence performance and maintenance characteristics. This results in a highly complex and poorly observable system. Hence, the correlation of a single component feature to performance or maintenance characteristics is not purposeful and a reduction of the parameter space is advantageous. A form factor is introduced that reduces geometric deviations of component features to a scalar. Principal component analysis (PCA) of measured HPC blades is used to support the form factor concept. The meaningfulness of this approach is shown in identifying process capabilities of different forges based on the form factor.

scholarly journals Part Load Performance of the Intercooled Two-Shaft Gas Turbine With Power Output at Constant Speed on the High-Pressure Shaft

1987 ◽  
Author(s):  
N. Gasparovic ◽  
J.-W. Kim
Keyword(s):  
High Pressure ◽  
Power Output ◽  
Gas Turbines ◽  
Internal Heat ◽  
Constant Speed ◽  
Inlet Temperature ◽  
Part Load ◽  
Internal Heat Exchanger ◽  
High Pressure Compressor ◽  
Pressure Compressor

The general analysis of the part load performance of gas turbines indicates that the intercooled cycle with two shafts and power output at constant speed on the high-pressure shaft can have a good part load efficiency. Calculations with fixed geometry of the turbomachines show an intolerable increase of the turbine inlet temperature above the permissible level. By introducing variable geometry in the turbomachines, this disadvantage can be overcome. With variable inlet guide vanes at the high-pressure compressor an excellent part load performance is achieved. Further improvements are possible by adding an internal heat exchanger.

Model update and validation of a mistuned high-pressure compressor blisk

2019 ◽  
Vol 123 (1260) ◽  
pp. 230-247 ◽  
Author(s):  
B. Beirow ◽  
A. Kühhorn ◽  
F. Figaschewsky ◽  
P. Hönisch ◽  
T. Giersch ◽  
...  
Keyword(s):  
High Pressure ◽  
Ambient Pressure ◽  
Pressure Gauge ◽  
Structural Models ◽  
Forced Response ◽  
Test Program ◽  
Maximum Information ◽  
High Pressure Compressor ◽  
The Impact ◽  
Pressure Compressor

ABSTRACTIn order to prepare an advanced 4-stage high-pressure compressor rig test campaign, details regarding both accomplishment and analysis of preliminary experiments are provided in this paper. The superior objective of the research project is to contribute to a reliable but simultaneously less conservative design of future high pressure blade integrated disks (blisk). It is planned to achieve trend-setting advances based on a close combination of both numerical and experimental analyses. The analyses are focused on the second rotor of this research compressor, which is the only one being manufactured as blisk. The comprehensive test program is addressing both surge and forced response analyses e.g. caused by low engine order excitation. Among others the interaction of aeroelastics and blade mistuning is demanding attention in this regard. That is why structural models are needed, allowing for an accurate forced response prediction close to reality. Furthermore, these models are required to support the assessment of blade tip timing (BTT) data gathered in the rig tests and strain gauge (s/g) data as well. To gain the maximum information regarding the correlation between BTT data, s/g-data and pressure gauge data, every blade of the second stage rotor (28 blades) is applied with s/g. However, it is well known that s/g on blades can contribute additional mistuning that had to be considered upon updating structural models.Due to the relevance of mistuning, efforts are made for its accurate experimental determination. Blade-by-blade impact tests according to a patented approach are used for this purpose. From the research point of view, it is most interesting to determine both the effect s/g-instrumentation and assembling the compressor stages on blade frequency mistuning. That is why experimental mistuning tests carried out immediately after manufacturing the blisk are repeated twice, namely, after s/g instrumentation and after assembling. To complete the pre-test program, the pure mechanical damping and modal damping ratios dependent on the ambient pressure are experimentally determined inside a pressure vessel. Subsequently the mistuning data gained before is used for updating subset of nominal system mode (SNM) models. Aerodynamic influence coefficients (AICs) are implemented to take aeroelastic interaction into account for forced response analyses. Within a comparison of different models, it is shown for the fundamental flap mode (1F) that the s/g instrumentation significantly affects the forced response, whereas the impact of assembling the compressor plays a minor role.

Influence of Inlet Distortions on the Forced Vibration of a High Pressure Compressor Rig

2020 ◽  
Author(s):  
Falco Franz ◽  
Arnold Kühhorn ◽  
Thomas Giersch ◽  
Felix Figaschewsky ◽  
Sven Schrape
Keyword(s):  
Experimental Data ◽  
Forced Response ◽  
Axial Compressors ◽  
Aerodynamic Damping ◽  
Inlet Distortion ◽  
High Pressure Compressor ◽  
Engine Order ◽  
Amplitude Versus ◽  
Pressure Compressor ◽  
Superposition Effect

Abstract This paper aims at getting a better understanding of the simulative prediction of low engine order excitations in axial compressors. The focus is on the influence of inlet distortions on the forced response of a 4.5-stage research compressor rig. The papers starts with a brief description of the rig. After that the numerical setups required to conduct aerodynamic damping and forced response analyses are presented. Experimental data obtained during a rig test campaign show a significant response of a fundamental mode of the rotor 2 blisk to a low engine order 4. This resonance is studied throughout the paper. A superposition effect of different low engine order 4 sources was observed when changing the clocking of the inlet distortion. The vibrational amplitudes are computed using a subset of nominal system modes model incorporating a measured mistuning distribution. Measured amplitude versus blade patterns are compared with those computed by the aeromechanical models. The observed superposition effect is a key finding and is leveraged to establish comparability of the results.

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