scholarly journals A novel method of sintering hybrid steels in an improved semiclosed container system

2013 ◽  
Vol 45 (3) ◽  
pp. 379-383 ◽  
Author(s):  
A. Cias

Conventional sintering techniques for structural steels have been developed principally for Cu and Ni containing alloys. Applying these to Cr and Mn steels (successful products of traditional metallurgy) encounter the problem of the high affinity for oxygen of these elements. A solution is employing a microatmosphere in a semiclosed container which favours reduction reactions. This has already proved successful on a laboratory scale, especially with nitrogen as the furnace gas. Further modifications to the system, now described, include the use of two sintering boxes, one inside the other. Superior mechanical properties, even using air as the furnace gas, are attainable.

2016 ◽  
Vol 16 (2) ◽  
pp. 86-98
Author(s):  
Magdalena Dlapka ◽  
Christian Gierl-Mayer ◽  
Raquel de Oro Calderon ◽  
Herbert Danninger ◽  
Sven Bengtsson ◽  
...  

Abstract Nitrogen is usually regarded as an inert sintering atmosphere for PM steels; however, this cannot be taken for granted in particular for steels alloyed with nitride forming elements. Among those elements, chromium has become more and more important as an alloying element in sintered low alloy structural steels in the last decade due to the moderate alloying cost and the excellent mechanical properties obtainable, in particular when sinter hardening is applied. The high affinity of Cr to oxygen and the possible ways to overcome related problems have been the subject of numerous studies, while the fact that chromium is also a fairly strong nitride forming element has largely been neglected at least for low alloy steel grades, although frequently used materials like steels from Cr and Cr-Mo prealloyed powders are commonly sintered in atmospheres consisting mainly of nitrogen. In the present study, nitrogen pickup during sintering at different temperatures and for varying times has been studied for Cr-Mo prealloyed steel grades as well as for unalloyed carbon steel. Also the effect of the cooling rate and its influence on the properties, of the microstructure and the composition have been investigated. It showed that the main nitrogen uptake occurs not during isothermal sintering but rather during cooling. It could be demonstrated that a critical temperature range exists within which the investigated CrM-based steel is particularly sensitive to nitrogen pickup.


Author(s):  
G. Prabhu ◽  
M. Sankaranarayana ◽  
T. K. Nandy

To understand microwave sintering of heavy alloys with high tungsten content, 93W-4.9Ni-2.1Fe alloy was sintered using a 6 kW, 2.45 GHz microwave sintering furnace at 1783 K (1510˚ºC) and 1793 K (1520˚ºC). The alloy sintered at 1793 K (1520˚ºC) achieved full densification and had improved microstructural features, superior mechanical properties compared to 99.4% densification and relatively inferior properties obtained in the alloy sintered at 1783 K (1510˚ºC). This study also includes a comparison between microwave sintered and conventionally sintered 93W-4.9Ni-2.1Fe alloy (sintered at 1793K (1520ºC)). Contrary to the full densification and superior mechanical properties obtained in microwave sintering, conventional sintering at 1793K (1520ºC) resulted in only 99.6% densification and substantially inferior properties. Analyses of microstructure and fracture surface revealed that key microstructural parameters such as tungsten grain size, tungsten-tungsten contiguity, matrix volume fraction and also the fracture mode were significantly different between the alloys processed by the two routes. Possible reasons behind dissimilar densification, significantly different microstructures and mechanical properties obtained between these two modes of sintering, are also discussed in this study.


2011 ◽  
Vol 94-96 ◽  
pp. 1018-1021
Author(s):  
Xin Zhao ◽  
Dan Dan Kong ◽  
Zhi Wei Zhang ◽  
Mai Wu

In this paper a new type of reinforced concrete four-way rib hollow slab was proposed by the authors first. Further in order to research on the mechanical properties of the new floor slab the other two common slabs were compared with the new one, that was two-way rib hollow slab and solid slab. The rational finite element (FE) models of the three kinds of slabs supported by four corner columns were built up respectively by ANSYS. The deflection and stress of the three kinds of slabs under three load cases were calculated separately, on the basis of which thorough comparisons and analysis were carried out. The study results showed that the new reinforced concrete four-way rib hollow floor slab has superior mechanical properties.


2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Pankaj Shrivastava ◽  
Syed Nasimul Alam ◽  
Taraknath Maity ◽  
Krishanu Biswas

Abstract In this work, aluminum (Al)-based nanocomposites reinforced with graphite nanoplatelets (GnPs) have been fabricated by conventional sintering as well as spark plasma sintering (SPS) techniques, and their microstructure and mechanical properties have been studied. The powder metallurgy (PM) route has been adopted to fabricate the various Al–GnP nanocomposites. Characterization of the powder mixtures and the nanocomposites has been carried out through different characterization techniques, such as X-ray diffraction (XRD), scanning electron microscopy (SEM), high-resolution transmission electron microscopy (HRTEM), and Raman spectroscopy. Compressive strength, Young's modulus, density, and Vickers microhardness of the various nanocomposites have also been determined. The HRTEM results show the formation of nonstoichiometric Al4C3 nanoparticles – during both conventional sintering and SPS – at the interface of the Al grains and GnP, which worsen the mechanical properties of the nanocomposites. SPSed nanocomposites show superior mechanical properties due to higher densification, finer grain size, and homogeneous nanofiller dispersion in the Al matrix, compared to the conventionally sintered Al–GnP nanocomposites.


2018 ◽  
Vol 23 (4) ◽  
pp. 303-317 ◽  
Author(s):  
Marjan Darabi ◽  
Masoud Rajabi

In this research, multiwall carbon nanotubes were dispersed in a copper matrix using a planetary ball mill. The mixed powders were compacted using a uniaxial hydraulic presser. A novel method of microwave sintering was applied to consolidate Cu-CNT nanocomposites Conventional sintering method was also used to sinter samples to investigate the effects of applied methods on the properties of the sample. Sintering time was reduced to 20 min using microwave sintering method. The morphology and phase analysis of nanocomposites were studied by FESEM and XRD. The physical and mechanical properties of Cu-CNT nanocomposites were characterized using electrical conductivity, bending strength, and micro-hardness. The results show that the mechanical properties of Cu-CNT nanocomposites are improved significantly by microwave route. The optimum hardness and bending strength were obtained for 4 vol. % CNT as an optimum amount of reinforcement.


2016 ◽  
Vol 13 (2) ◽  
pp. 67
Author(s):  
Engku Liyana Zafirah Engku Mohd Suhaimi ◽  
Jamil Salleh ◽  
Suzaini Abd Ghani ◽  
Mohamad Faizul Yahya ◽  
Mohd Rozi Ahmad

An investigation on the properties of Tenun Pahang fabric performances using alternative yarns was conducted. The studies were made in order to evaluate whether the Tenun Pahang fabric could be produced economically and at the same time maintain the fabric quality. Traditional Tenun Pahang fabric uses silk for both warp and weft. For this project, two alternative yarns were used which were bamboo and modal, which were a little lower in cost compared to silk. These yarns were woven with two variations, one with the yarns as weft only while maintaining the silk warp and the other with both warp and weft using the alternative yarns. Four (4) physical testings and three (3) mechanical testings conducted on the fabric samples. The fabric samples were evaluated including weight, thickness, thread density, crease recovery angle, stiffness and drapability. The results show that modal/silk and bamboo silk fabrics are comparable in terms of stiffness and drapability, hence they have the potential to replace 100% silk Tenun Pahang.


Author(s):  
Romaneh Jalilian ◽  
David Mudd ◽  
Neil Torrez ◽  
Jose Rivera ◽  
Mehdi M. Yazdanpanah ◽  
...  

Abstract The sample preparation for transmission electron microscope can be done using a method known as "lift-out". This paper demonstrates a method of using a silver-gallium nanoneedle array for a quicker sharpening process of tungsten probes with better sample viewing, covering the fabrication steps and performance of needle-tipped probes for lift-out process. First, an array of high aspect ratio silver-gallium nanoneedles was fabricated and coated to improve their conductivity and strength. Then, the nanoneedles were welded to a regular tungsten probe in the focused ion beam system at the desired angle, and used as a sharp probe for lift-out. The paper demonstrates the superior mechanical properties of crystalline silver-gallium metallic nanoneedles. Finally, a weldless lift-out process is described whereby a nano-fork gripper was fabricated by attaching two nanoneedles to a tungsten probe.


Author(s):  
Tao Gu ◽  
Shuaixin Zhang ◽  
Yuhong Zhao ◽  
Yurong Yang ◽  
Huafeng Liu ◽  
...  

Author(s):  
D. C. Gornig ◽  
R. Maletz ◽  
P. Ottl ◽  
M. Warkentin

Abstract Objective The aim of the study was to evaluate the influence of filler content, degradation media and time on the mechanical properties of different dental composites after in vitro aging. Materials and Methods Specimens (1 mm3) of three commercially available composites (GrandioSO®, Arabesk Top®, Arabesk Flow®) with respect to their filler content were stored in artificial aging media: artificial saliva, ethanol (60%), lactic acid (pH 5) and citric acid (pH 5). Parameters (Vickers microhardness, compressive strength, elastic modulus, water sorption and solubility) were determined in their initial state (control group, n = 3 for microhardness, n = 5 for the other parameters) and after 14, 30, 90 and 180 days (n = 3 for microhardness, n = 5 for the other parameters for each composite group, time point and media). Specimens were also characterized with dynamic-mechanical-thermal analysis (compression tests, F =  ± 7 N; f = 0.5 Hz, 1 Hz and 3.3 Hz; t = 0–170 °C). Results Incorporation of fillers with more than 80 w% leads to significantly better mechanical properties under static and dynamic compression tests and a better water sorption behavior, even after chemical degradation. The influence of degradation media and time is of subordinate importance for chemical degradation. Conclusion Although the investigated composites have a similar matrix, they showed different degradation behavior. Since dentine and enamel occur only in small layer thickness, a test specimen geometry with very small dimensions is recommended for direct comparison. Moreover, the use of compression tests to determine the mechanical parameters for the development of structure-compatible and functionally adapted composites makes sense as an additional standard. Clinical relevance Preferential use of highly filled composites for occlusal fillings is recommended.


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