scholarly journals Effect of graphite nanoplatelets on spark plasma sintered and conventionally sintered aluminum-based nanocomposites developed by powder metallurgy

2021 ◽  
Vol 0 (0) ◽  
Author(s):  
Pankaj Shrivastava ◽  
Syed Nasimul Alam ◽  
Taraknath Maity ◽  
Krishanu Biswas
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Powder Metallurgy ◽  
Graphite Nanoplatelets ◽  
Plasma Sintering ◽  
Transmission Electron ◽  
Sintered Aluminum ◽  
Conventional Sintering ◽  
Spark Plasma ◽  
Superior Mechanical Properties

Abstract In this work, aluminum (Al)-based nanocomposites reinforced with graphite nanoplatelets (GnPs) have been fabricated by conventional sintering as well as spark plasma sintering (SPS) techniques, and their microstructure and mechanical properties have been studied. The powder metallurgy (PM) route has been adopted to fabricate the various Al–GnP nanocomposites. Characterization of the powder mixtures and the nanocomposites has been carried out through different characterization techniques, such as X-ray diffraction (XRD), scanning electron microscopy (SEM), high-resolution transmission electron microscopy (HRTEM), and Raman spectroscopy. Compressive strength, Young's modulus, density, and Vickers microhardness of the various nanocomposites have also been determined. The HRTEM results show the formation of nonstoichiometric Al4C3 nanoparticles – during both conventional sintering and SPS – at the interface of the Al grains and GnP, which worsen the mechanical properties of the nanocomposites. SPSed nanocomposites show superior mechanical properties due to higher densification, finer grain size, and homogeneous nanofiller dispersion in the Al matrix, compared to the conventionally sintered Al–GnP nanocomposites.

Fullerene-Metal Composites: Phase Transformations During Milling and Sintering

2011 ◽  
Vol 172-174 ◽  
pp. 727-732 ◽  
Author(s):  
Ileana Irais Santana ◽  
Francisco Carlos Robles Hernandez ◽  
Vicente Garibay-Febles ◽  
Hector A. Calderon
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Phase Transformations ◽  
Mechanical Milling ◽  
X Ray Diffraction ◽  
Metal Composites ◽  
X Ray ◽  
Plasma Sintering ◽  
Transmission Electron ◽  
Spark Plasma

Composites of Fe-C60and Al C60produced by mechanical milling and sinterized by Spark Plasma Sintering are investigated with special attention to the mechanical properties of the products. The processing involves phase transformations of the fullerenes that are interesting to follow and characterize. This involves formation of tetragonal/rhombohedral diamond and carbides during sintering and milling. Transmission Electron Microscopy (TEM) and Raman Spectroscopy techniques are also used to confirm preliminary results of X Ray Diffraction (XRD) related to the formation of nanostructures i.e., grain size of the crystals during mechanical milling and after sintering, spatial distribution of phases and the different phases that are developed during processing.

Compression stress strengthening modelling of a ultrafine-grained equiatomic SPS CoCrFeNiNb high-entropy alloy

2020 ◽  
pp. 095440622094324
Author(s):  
Marcello Cabibbo ◽  
Filip Průša ◽  
Alexandra Šenková ◽  
Andrea Školáková ◽  
Vojtěch Kučera ◽  
...  
Keyword(s):  
Powder Metallurgy ◽  
Mechanical Alloying ◽  
Oxide Phase ◽  
High Entropy Alloy ◽  
Induction Melting ◽  
High Entropy Alloys ◽  
High Entropy ◽  
Plasma Sintering ◽  
Transmission Electron ◽  
Spark Plasma

High-entropy alloys are known to show exceptionally high mechanical properties, both compression and tensile strength, and unique physical properties, such as their phase stability. These quite unusual properties are primarily due to the microstructure generated by mechanical alloying processes, such as conventional induction arc melting, powder metallurgy, or mechanical alloying. In the present study, an equiatomic CoCrFeNiNb high-entropy alloy was prepared by a sequence of conventional induction melting, powder metallurgy, and compaction via spark plasma sintering. The high-entropy alloys showed uniform sub-micrometer grain microstructure consisted by a mixture of an fcc solid solution strengthened by a hcp Laves phase and a third intergranular oxide phase. The as-cast high-entropy alloys showed an ultimate compression strength (UCS) of ∼1400 MPa, which after sintering and compaction at 1273 K increased up to ∼2400 MPa. Extensive transmission electron microscopy quantitative analyses were carried out to model the UCS. A quite good agreement between the microstructure-strengthening model and the experimental UCS was found.

scholarly journals Powder Metallurgy Processing and Mechanical Properties of Controlled Ti-24Nb-4Zr-8Sn Heterogeneous Microstructures

Metals ◽  
2020 ◽  
Vol 10 (12) ◽  
pp. 1626
Author(s):  
Benoît Fer ◽  
David Tingaud ◽  
Azziz Hocini ◽  
Yulin Hao ◽  
Eric Leroy ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Powder Metallurgy ◽  
Ball Milling ◽  
Processing Route ◽  
Fine Grain ◽  
Plasma Sintering ◽  
3D Network ◽  
Spark Plasma ◽  
Powder Particles ◽  
Heterogeneous Microstructures

This paper gives some insights into the fabrication process of a heterogeneous structured β-metastable type Ti-24Nb-4Zr-8Sn alloy, and the associated mechanical properties optimization of this biocompatible and low elastic modulus material. The powder metallurgy processing route includes both low energy mechanical ball milling (BM) of spherical and pre-alloyed powder particles and their densification by Spark Plasma Sintering (SPS). It results in a heterogeneous microstructure which is composed of a homogeneous 3D network of β coarse grain regions called “core” and α/β dual phase ultra-fine grain regions called “shell.” However, it is possible to significantly modify the microstructural features of the alloy—including α phase and shell volume fractions—by playing with the main fabrication parameters. A focus on the role of the ball milling time is first presented and discussed. Then, the mechanical behavior via shear tests performed on selected microstructures is described and discussed in relation to the microstructure and the probable underlying deformation mechanism(s).

Bulk Fe-Al-C Nanoalloys Made by Mechanically Alloying with Subsequent Spark Plasma Sintering and Their Mechanical Properties

2005 ◽  
Vol 101-102 ◽  
pp. 103-110 ◽  
Author(s):  
Yoritoshi Minamino ◽  
Yuichiro Koizumi ◽  
Nobuhiro Tsuji ◽  
Naoko Hirohata ◽  
Kiyoshi Mizuuchi ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Thermal Stability ◽  
Compression Tests ◽  
Good Thermal Stability ◽  
Environmental Embrittlement ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Superior Mechanical Properties ◽  
Bulk Nanocrystalline ◽  
Rupture Strain

Three kinds of bulk nanocrystalline Fe-24at%Al-Xat%C (X=1,2,4) alloy were produced from Fe and Al powders with addition of methanol by MA with subsequent SPS at 1273K under 64MPa. Their microstructure and mechanical properties were investigated. The compacts have the relative densities of 99.97% (1at%C) to 99.6% (4at%C). The structure of compacts with 1at%C is composed of Fe3Al grains of 1.5µm in diameter and nano k-carbides (Fe3AlC0.5) precipitates, while those of compacts with 2 and 4at%C are composed of nanocrystalline Fe3Al of about 80nm in diameter, nano k-carbides and a-grains of about 1µm in diameter. These structures have the good thermal stability, maintaining the nanostructure even at 973K. The mechanical properties of these compacts were measured by compression tests at R.T. to 973K. The compacts with 1at%C and 2at%C of this work perform the superior mechanical properties (e.g. yield strength of 2.15GPa and rupture strain of 0.14 for compact with 2at%C at R.T.) when compared with the ordinary Fe3Al casting (e.g. 380MPa and 0.12). They also exhibit no environmental embrittlement, which is one of fatal problems for the ordinary Fe3Al mateials.

scholarly journals Effect of Short Attritor-Milling of Magnesium Alloy Powder Prior to Spark Plasma Sintering

Materials ◽  
2020 ◽  
Vol 13 (18) ◽  
pp. 3973
Author(s):  
Peter Minárik ◽  
Mária Zemková ◽  
Michal Knapek ◽  
Stanislav Šašek ◽  
Jan Dittrich ◽  
...  
Keyword(s):  
Mechanical Properties ◽  
Magnesium Alloy ◽  
Spark Plasma Sintering ◽  
Alloy Powder ◽  
Mechanical Performance ◽  
Milled Powder ◽  
Plasma Sintering ◽  
Attritor Milling ◽  
Spark Plasma ◽  
Superior Mechanical Properties

The spark plasma sintering (SPS) technique was employed to prepare compacts from (i) gas-atomized and (ii) attritor-milled AE42 magnesium powder. Short attritor-milling was used mainly to disrupt the MgO shell covering the powder particles and, in turn, to enhance consolidation during sintering. Compacts prepared by SPS from the milled powder featured finer microstructures than compacts consolidated from gas-atomized powder (i.e., without milling), regardless of the sintering temperatures in the range of 400–550 °C. Furthermore, the grain growth associated with the increase in the sintering temperature in these samples was less pronounced than in the samples prepared from gas-atomized particles. Consequently, the mechanical properties were significantly enhanced in the material made of milled powder. Apart from grain refinement, the improvements in mechanical performance were attributed to the synergic effect of the irregular shape of the milled particles and better consolidation due to effectively disrupted MgO shells, thus suppressing the crack formation and propagation during loading. These results suggest that relatively short milling of magnesium alloy powder can be effectively used to achieve superior mechanical properties during consolidation by SPS even at relatively low temperatures.

Microstructural Characterization of In Situ TiB Whiskers in Ti MMCs Fabricated by SPS

2007 ◽  
Vol 336-338 ◽  
pp. 1310-1312
Author(s):  
Hai Bo Feng ◽  
De Chang Jia ◽  
Yu Zhou ◽  
Qing Chang Meng
Keyword(s):  
Electron Microscopy ◽  
Spark Plasma Sintering ◽  
Sintering Temperature ◽  
Microstructural Characterization ◽  
Average Diameter ◽  
Matrix Composites ◽  
Plasma Sintering ◽  
Transmission Electron ◽  
Spark Plasma

The in situ TiB whisker reinforced titanium matrix composites were prepared by mechanical alloying followed by spark plasma sintering. X-ray diffraction, scanning electron microscopy and transmission electron microscopy were used to characterize the microstructure of the TiB whiskers. The effect of sintering temperature on morphologies of in situ TiB whiskers was evaluated. With the increase of spark plasma sintering temperature, the average diameter of in situ TiB whiskers increased. The in situ TiB whiskers exhibited a hexagonal shape with (100), (101) and (10 1 ) planes at the transverse section and a growth orientation of [010]TiB direction.

Ultrafine-grained Ti66Nb13Cu8Ni6.8Al6.2 composites fabricated by spark plasma sintering and crystallization of amorphous phase

2009 ◽  
Vol 24 (6) ◽  
pp. 2118-2122 ◽  
Author(s):  
Y.Y. Li ◽  
C. Yang ◽  
W.P. Chen ◽  
X.Q. Li ◽  
S.G. Qu
Keyword(s):  
Mechanical Properties ◽  
Powder Metallurgy ◽  
Spark Plasma Sintering ◽  
Amorphous Phase ◽  
Fracture Strength ◽  
High Fracture ◽  
Plasma Sintering ◽  
Ultrafine Grained ◽  
Spark Plasma

We report on the formation of ultrafine-grained Ti66Nb13Cu8Ni6.8Al6.2 composites with in situ precipitated micrometer-sized β-Ti(Nb) phase by spark plasma sintering with crystallization. Microstructure analysis indicated that all alloys consisted of soft (Cu, Ni)Ti2 regions surrounded by hard β-Ti(Nb) regions but displayed different microstructures. The alloys exhibited high fracture strength of more than 2200 MPa and remarkable plasticity of ∼25%. The results provided a promising method for fabricating large-sized bulk composites with excellent mechanical properties by powder metallurgy.

Influence of Carbon Reinforcements on the Mechanical Properties of Ti Composites via Powder Metallurgy and Hot Extrusion

2013 ◽  
Vol 750 ◽  
pp. 40-43 ◽  
Author(s):  
Shu Feng Li ◽  
Bin Sun ◽  
Katsuyoshi Kondoh ◽  
Takanori Mimoto ◽  
Hisashi Imai
Keyword(s):  
Mechanical Properties ◽  
Powder Metallurgy ◽  
Carbon Nanofiber ◽  
Hot Extrusion ◽  
Strengthening Mechanism ◽  
Matrix Composites ◽  
Solid Solution Strengthening ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Solution Strengthening

Ti metal matrix composites (Ti–MMCs) reinforced by vapor grown carbon nanofiber (VGCF) and graphite particle (Gr) were prepared via powder metallurgy and hot extrusion. Ti with 0~0.4wt% VGCF/Gr mixture powders were consolidated by using spark plasma sintering (SPS) at 800 °C. Hot extrusion was then performed at 1000 °C with an extrusion ratio of 37:1. Microstructures and mechanical properties of the as-extruded Ti composites were investigated. Tensile strength of Ti–VGCF/Gr composites was steadily augmented when additions of VGCF/Gr were increased from 0.1 to 0.4 wt%. YS and UTS were increased 40.2% and 11.4% for Ti–0.4wt%VGCF as compared to pure Ti, while those values were 30.5% and 2.1% for Ti–0.4wt%Gr. The strengthening mechanism including grain refinement, carbon solid solution strengthening and dispersion hardening of TiC/carbon was discussed in detail.

TiCN-Based Cermets Strengthened with SiC Nano-Whiskers by Spark Plasma Sintering

2012 ◽  
Vol 512-515 ◽  
pp. 932-935
Author(s):  
Ying Peng ◽  
Zhi Jian Peng ◽  
Xiao Yong Ren ◽  
Hui Yong Rong ◽  
Cheng Biao Wang ◽  
...  
Keyword(s):  
Electron Microscopy ◽  
Mechanical Properties ◽  
Flexural Strength ◽  
Spark Plasma Sintering ◽  
X Ray Diffraction ◽  
X Ray ◽  
Plasma Sintering ◽  
Spark Plasma ◽  
Addition Amount ◽  
Scanning Electron

TiCN-based cermets with different amounts of SiC nano-whiskers were prepared by spark plasma sintering. The microstructure and mechanical properties of the as-prepared cermets were investigated. X-ray diffraction revealed that there were no SiC peaks detected, turning out some peaks of new carbide and silicate hard phases. Scanning electron microscopy indicated that there were more and more pores in the cermets with increasing amount of SiC whisker added, and the fracture mechanism of the cermets was mainly inter-granular fracture. With increasing addition amount of nano-SiC whisker, the hardness and flexural strength of the cermets increased first and decreased then, presenting the highest hardness (2170 HV) and flexural strength (750 MPa), respectively, when the addition content of nano-whiskers is 2.5 wt%.

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