scholarly journals Improving thermal performance of micro-channel electronic heat sink using supercritical CO2 as coolant

2019 ◽  
Vol 23 (1) ◽  
pp. 243-253 ◽  
Author(s):  
Jahar Sarkar

In view of increasing tendency of power density of electronic systems, cooling performance improvement of micro-channel heat sink is an emerging issue. In the present article, supercritical CO2 is proposed as a heat transfer fluid in micro-channel heat sink for power electronics cooling. Energetic and exergetic performance analyses of micro-channel heat sink using supercritical CO2 have been done and compared with conventional coolant, water. To take care of sharp change in properties in near critical region, the discretization technique has been used for simulation. Effects of both operating and geometric parameters (heat flux, flow rate, fluid inlet temperature, channel width ratio, and channel numbers) on thermal resistance, heat source (chip) temperature, pressure drop, pumping power and entropy generation are presented. Study shows that the thermal resistance, heat source temperature and pumping power are highly dependent on CO2 inlet pressure and temperature. Supercritical CO2 yields better performance than water for certain range of fluid inlet temperature. For the studied ranges, maximum reduction of thermal resistance by using CO2 is evaluated as 30%. Present study reveals that there is an opportunity to use supercritical CO2 as coolant for power electronic cooling at lower ambient temperature.

2021 ◽  
Author(s):  
M. P. Dhanishk ◽  
P. Selvakumar ◽  
V. Ashwin ◽  
P. N. ArunKumar

2016 ◽  
Vol 78 (10-2) ◽  
Author(s):  
Nik Ahmad Faiz Nik Mazlam ◽  
Normah Mohd-Ghazali ◽  
Thierry Mare ◽  
Patrice Estelle ◽  
Salma Halelfadl

The microchannel heat sink (MCHS) has been established as an effective heat removal system in electronic chip packaging. With increasing power demand, research has advanced beyond the conventional coolants of air and water towards nanofluids with their enhanced heat transfer capabilities. This research had been carried out on the optimization of the thermal and hydrodynamic performance of a rectangular microchannel heat sink (MCHS) cooled with carbon nanotube (CNT) nanofluid, a coolant that has recently been discovered with improved thermal conductivity. Unlike the common nanofluids with spherical particles, nanotubes generally come in cylindrical structure characterized with different aspect ratios. A volume concentration of 0.1% of the CNT nanofluid is used here; the nanotubes have an average diameter and length of 9.2 nm and 1.5 mm respectively. The nanofluid has a density of 1800 kg/m3 with carbon purity 90% by weight having lignin as the surfactant. The approach used for the optimization process is based on the thermal resistance model and it is analyzed by using the non-dominated sorting multi-objective genetic algorithm. Optimized outcomes include the channel aspect ratio and the channel wall ratio at the optimal values of thermal resistance and pumping power. The optimized results show that, at high operating temperature of 40°C the use of CNT nanofluid reduces the total thermal resistance by 3% compared to at 20°C and consequently improve the thermal performance of the fluid. In terms of the hydrodynamic performance, the pumping power is also being reduced significantly by 35% at 40°C compared to the lower operating temperature.  


Author(s):  
Afzal Husain ◽  
Mohd Ariz ◽  
Nasser A. Al-Azri ◽  
Nabeel Z. H. Al-Rawahi ◽  
Mohd. Z. Ansari

The increase in the CPV temperature significantly reduces the efficiency of CPV system. To maintain the CPV temperature under a permissible limit and to utilize the unused heat from the CPVs, an efficient cooling and transportation of coolant is necessary in the system. The present study proposes a new design of hybrid jet impingements/microchannels heat sink with pillars for cooling densely packed PV cells under high concentration. A three-dimensional numerical model was constructed to investigate the thermal performance under steady state, incompressible and laminar flow. A constant heat flux was applied at the base of the substrate to imitate heated CPV surface. The effect of two dimensionless variables, i.e., ratios of standoff (distance from the nozzle exit to impingement surface) to jet diameter and jet pitch to jet diameter was investigated at several flow conditions. The performance of hybrid heat sink was investigated in terms of heat transfer coefficient, pressure-drop, overall thermal resistance and pumping power. The characteristic relationship between the overall thermal resistance and the pumping power was presented which showed an optimum design corresponding to S/Dj = 12 having lower overall thermal resistance and lower pumping power.


2012 ◽  
Vol 2012 ◽  
pp. 1-8 ◽  
Author(s):  
Manu Mital

Liquid cooling electronics using microchannels integrated in the chips is an attractive alternative to bulky aluminum heat sinks. Cooling can be further enhanced using nanofluids. The goals of this study are to evaluate heat transfer in a nanofluid heat sink with developing laminar flow forced convection, taking into account the pumping power penalty. The proposed model uses semi-empirical correlations to calculate effective nanofluid thermophysical properties, which are then incorporated into heat transfer and friction factor correlations in literature for single-phase flows. The model predicts the thermal resistance and pumping power as a function of four design variables that include the channel diameter, velocity, number of channels, and nanoparticle fraction. The parameters are optimized with minimum thermal resistance as the objective function and fixed specified value of pumping power as the constraint. For a given value of pumping power, the benefit of nanoparticle addition is evaluated by independently optimizing the heat sink, first with nanofluid and then with water. Comparing the minimized thermal resistances revealed only a small benefit since nanoparticle addition increases the pumping power that can alternately be diverted towards an increased velocity in a pure water heat sink. The benefit further diminishes with increase in available pumping power.


2013 ◽  
Vol 444-445 ◽  
pp. 1101-1106
Author(s):  
Li Feng Wang ◽  
Bao Dong Shao ◽  
He Ming Cheng ◽  
Ying He

The configuration sizes of multi-layer rectangle micro-channel heat sink are optimized, which has been widely used to cool electronic chip for its high heat transfer coefficient and compact structure. Taking the thermal resistance and the pressure drop as goal functions, a binary-objective optimization model was proposed for the multi-layer rectangle micro-channel heat sink based on Sequential Quadratic Programming (SQP) method. The number of optimized micro-channel in width n1 and that in height n2 are 24 and 3, the width of optimized micro-channel Wc and fin Wf are 360 and 55μm, the height of optimized micro-channel Hc is 1000μm, and the corresponding total thermal resistance of the whole micro-channel heat sink is 1.5429 °C/W. The corresponding pressure drop is about 2.3454 Pa. When the velocity of liquid is larger than 0.3 m/s, the effect of change of velocity of liquid on the thermal resistance and pressure drop can be neglected.


2012 ◽  
Vol 459 ◽  
pp. 609-614
Author(s):  
Kuo Zoo Liang ◽  
A Cheng Wang ◽  
Chun Ho Liu ◽  
Lung Tasi ◽  
Yan Cherng Lin

The purpose of this research is to design a new heat sink of water-cooling. With the aid of CAE (computer aided engineering), WEDM (wire electrical discharge machining), and the concept of micro-channel design, a heat sink of water-cooling can then be built with the merit of a smaller volume and lower thermal resistance. From this paper, results of the experiment indicate that the thermal resistance of heat sink can be decreased to 0.12 °C/W with input power of 60W, flow rate of 0.6 LPM, and a better heat dissipation with the in input power of 100W or 140W can be revealed.


CFD Letters ◽  
2021 ◽  
Vol 13 (12) ◽  
pp. 100-112
Author(s):  
Shugata Ahmed ◽  
Erwin Sulaeman ◽  
Ahmad Faris Ismail ◽  
Muhammad Hasibul Hasan ◽  
Zahir Hanouf

In recent years, researchers are investigating several potential applications of two-phase flow in micro-gap heat sinks; electronic cooling is one of them. Further, internal micro-fins are used to enhance the heat transfer rate. However, the pressure drop penalty due to small gap height and fin surfaces is a major concern. Hence, minimization of thermal resistance and pressure drop is required. In this paper, effects of operating conditions, e.g., wall heat flux, pumping power, and inlet void fraction, on total thermal resistance and pressure drop in a micro-gap heat sink with internal micro-fins of rectangular and triangular profiles have been investigated by numerical analysis for the R-134a coolant. Furthermore, optimization of these parameters has been carried out by response surface methodology. Simulation results show that rectangular micro-fins show superior performance compared to triangular fins in reducing thermal resistance. Finally, for an optimum condition (7.1202×10-5 W pumping power, 1.2×107 Wm-2 heat flux, and 0.03 inlet void fraction), thermal resistance and pressure drop are reduced by 56.3% and 87.2%, respectively.


Author(s):  
T. J. John ◽  
B. Mathew ◽  
H. Hegab

In this paper the authors are studying the effect of introducing S-shaped pin-fin structures in a micro pin-fin heat sink to enhance the overall thermal performance of the heat sinks. For the purpose of evaluating the overall thermal performance of the heat sink a figure of merit (FOM) term comprising both thermal resistance and pumping power is introduced in this paper. An optimization study of the overall performance based on the pitch distance of the pin-fin structures both in the axial and the transverse direction, and based on the curvature at the ends of S-shape fins is also carried out in this paper. The value of the Reynolds number of liquid flow at the entrance of the heat sink is kept constant for the optimization purpose and the study is carried out over a range of Reynolds number from 50 to 500. All the optimization processes are carried out using computational fluid dynamics software CoventorWARE™. The models generated for the study consists of two sections, the substrate (silicon) and the fluid (water at 278K). The pin fins are 150 micrometers tall and the total structure is 500 micrometer thick and a uniform heat flux of 500KW is applied to the base of the model. The non dimensional thermal resistance and nondimensional pumping power calculated from the results is used in determining the FOM term. The study proved the superiority of the S-shaped pin-fin heat sinks over the conventional pin-fin heat sinks in terms of both FOM and flow distribution. S-shaped pin-fins with pointed tips provided the best performance compared to pin-fins with straight and circular tips.


2013 ◽  
Vol 709 ◽  
pp. 286-291 ◽  
Author(s):  
Li Feng Wang ◽  
Bao Dong Shao ◽  
He Ming Cheng

The purpose of this paper is to optimize the structural sizes of multi-layer rectangle micro-channel heat sink, which has been widely used to cool electronic chip for its high heat transfer coefficient and compact structure. Taking the thermal resistance and the pressure drop as goal functions, a binary-objective optimization model was proposed for the multi-layer rectangle micro-channel heat sink based on Sequential Quadratic Programming (SQP) method. The number of optimized micro-channel in width n1 and that in height n2 are 21 and 7, the width of optimized micro-channel Wc and fin Wf are 340 and 130μm, the height of optimized micro-channel Hc is 415μm, and the corresponding total thermal resistance of the whole micro-channel heat sink is 1.3354 °C/W. The corresponding pressure drop is about 1.3377 Pa. When the velocity of liquid is larger than 0.3 m/s, the effect of change of velocity of liquid on the thermal resistance and pressure drop can be neglected.


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